Oil separator

Patent metadata

Field	Value
Publication number	US-10125645-B2
Application number	US-201615264022-A
Country	US
Kind code	B2
Filing date	Sep 13, 2016
Priority date	Sep 17, 2015
Publication date	Nov 13, 2018
Grant date	Nov 13, 2018

Abstract

An oil separator includes a case, electrode plates, filters, and a power supply unit. The electrode plates are arranged in the case with a space in between such that any two adjacent electrode plates face each other. The filters are made of an electrically insulating material and each arranged between any two adjacent electrode plates. The power supply unit is connected to the electrode plates and applies voltage between any two adjacent electrode plates, thereby creating a potential difference between the adjacent electrode plates. The filling factor of each filter is in a range from 0.005 to 0.03. The voltage applied between any two adjacent electrode plates by the power supply unit is in a range from 0.5 to 5 kV. The distance between any two adjacent electrode plates is in a range from 3 to 20 mm.

First claim

What is claimed is:

1. An oil separator including a case, wherein the oil separator is configured to introduce blow-by gas of an internal combustion engine into the case, separate oil from the blow-by gas, and discharge the separated oil from the case, the oil separator comprising:
a plurality of electrode plates, which are arranged in the case such that two adjacent electrode plates face each other with a space therebetween;
a filter, which is made of an electrically insulating material and arranged between the adjacent electrode plates, configured to trap the oil from the blow-by gas being introduced into and discharged from the case; and
a power supply unit, which is connected to the electrode plates and applies voltage between the adjacent electrode plates, thereby creating a potential difference between the adjacent electrode plates, wherein
a filling factor of the filter is in a range from 0.005 to 0.03,
the voltage applied between the adjacent electrode plates by the power supply unit is in a range from 0.5 to 5 kV, and
a distance between the adjacent electrode plates is in a range from 3 to 20 mm.

2. The oil separator according to claim 1 , wherein
the filling factor of the filter is in a range from 0.01 to 0.02.

3. An oil separator including a case, wherein the oil separator is configured to introduce blow-by gas of an internal combustion engine into the case in a blow-by gas flow direction, separate oil from the blow-by gas, and discharge the separated oil from the case, the oil separator comprising:
a plurality of electrode plates, which are arranged in the case such that two adjacent electrode plates face each other with a space therebetween;
a filter, which is made of an electrically insulating material and arranged between the adjacent electrode plates, configured to trap the oil from the blow-by gas being introduced into and discharged from the case; and
a power supply unit, which is connected to the electrode plates and applies voltage between the adjacent electrode plates, thereby creating a potential difference between the adjacent electrode plates, wherein
a filling factor of the filter is in a range from 0.005 to 0.03,
the voltage applied between the adjacent electrode plates by the power supply unit is in a range from 0.5 to 5 kV,
a distance between the adjacent electrode plates is in a range from 3 to 20 mm, and
the plurality of electrode plates extend in a vertical direction of the case that is orthogonal to the blow-by gas flow direction and in a longitudinal direction of the case that corresponds to the blow-by gas flow direction such that when blow-by gas is introduced into the case, the blow-by gas flows along the longitudinal direction of the plurality of electrode plates in the space between the adjacent electrode plates.

4. The oil separator according to claim 3 , wherein
the filling factor of the filter is in a range from 0.01 to 0.02.

Assignees

• Toyota Boshoku Kk

Inventors

• Morishita Hideto
• Horiuchi Yoji
• Miyanaga Naritsune
• Takeuchi Naoki

Classifications

• F01M2013/0466

  with electrostatic means · CPC title

• F01M13/04 Primary

  having means for purifying air before leaving crankcase, e.g. removing oil · CPC title

• F01M2013/0438

  with a filter · CPC title