Downhole zonal isolation detection system having conductor and method

Patent metadata

Field	Value
Publication number	US-10125604-B2
Application number	US-201514924611-A
Country	US
Kind code	B2
Filing date	Oct 27, 2015
Priority date	Oct 27, 2015
Publication date	Nov 13, 2018
Grant date	Nov 13, 2018

Abstract

A downhole system includes a tubular having a longitudinal axis, and a conductive trace applied on the tubular. The conductive trace is configured to deliver a signal between uphole and downhole locations of the tubular.

First claim

What is claimed is:

1. A downhole system including:
a tubular having a longitudinal axis;
a first conductive trace applied on the tubular; and
a second conductive trace applied on the tubular, the second conductive trace not electrically connected to the first conductive trace, each conductive trace including a conductive material, and each conductive trace configured to deliver a signal between uphole and downhole locations of the tubular;
wherein the conductive traces are painted, etched, or printed on at least one of an exterior surface and an interior surface of the tubular.

2. The downhole device of claim 1 , wherein each conductive trace includes at least one of a conductive paint or a conductive ink or a conductive film.

3. The downhole system of claim 1 , further comprising a downhole device, the first conductive trace configured to deliver a power signal to the downhole device.

4. The downhole system of claim 3 , wherein the downhole device is a sensor.

5. The downhole system of claim 1 , wherein the tubular is formed of a plurality of tubular sections, a portion of the first conductive trace applied on each tubular section, the tubular sections connected together to align and electrically connect ends of adjacent conductive trace portions of the first conductive trace to each other.

6. The downhole system of claim 1 , further comprising a first conductive connector electrically connected to the first conductive trace and applied on the tubular, and a second conductive connector electrically connected to the second conductive trace and applied on the tubular.

7. The downhole system of claim 6 , wherein the first and second conductive connectors are ring-shaped.

8. The downhole system of claim 6 , wherein the first and second conductive traces are covered by a non-conductive layer and the first and second conductive connectors are uncovered.

9. The downhole system of claim 6 , further comprising a sheath of cement surrounding the tubular and the first and second conductive connectors.

10. The downhole system of claim 1 , wherein the first and second conductive traces are radially spaced from each other.

11. The downhole system of claim 1 , further comprising a control system in receipt of electrical signals from at least one of the plurality of conductive traces.

12. The downhole system of claim 1 , wherein the first and second conductive traces have different lengths.

13. The downhole system of claim 1 , wherein the downhole system is disposable in a borehole extending from a surface, and the first conductive trace extends further from the surface than the second conductive trace.

14. The downhole system of claim 1 , further comprising a centralizer disposed on an exterior surface of the tubular, the plurality of conductive traces further comprising a third conductive trace electrically connected to the first conductive trace and extending along at least one spacer of the centralizer.

15. The downhole system of claim 14 , further comprising a conductive connector connected to the second conductive trace and substantially longitudinally aligned with an end of the third conductive trace on the at least one spacer, the conductive connector positioned substantially between ends of the centralizer.

16. A method of signal transmission along a downhole tubular, the method comprising:
positioning the downhole system of claim 1 within a borehole; and,
delivering signals respectively along the conductive traces.

17. The method of claim 16 , wherein delivering the signals includes delivering a power signal in a downhole direction to a downhole device electrically connected to the first conductive trace.

18. The downhole system of claim 1 , wherein the first and second conductive traces are separated from each other about a circumference of the tubular.

19. A downhole system including:
a tubular having a longitudinal axis;
a first conductive trace applied on the tubular; and
a second conductive trace applied on the tubular, the second conductive trace not electrically connected to the first conductive trace, each conductive trace including a conductive material, and each conductive trace configured to deliver a signal between uphole and downhole locations of the tubular;
wherein the conductive traces are painted or printed on an exterior surface of the tubular.

20. A method of signal transmission along a downhole tubular, the method comprising:
positioning the tubular within a borehole;
cementing the tubular within the borehole, and,
delivering a signal along a conductive trace applied on the tubular;
wherein the conductive trace includes first and second conductive traces extending at different depths within the borehole and along an exterior surface of the tubular, and delivering the signal includes delivering electrical signals in an uphole direction indicative of condition of cement.

21. The method of claim 20 , further comprising deploying a centralizer to centralize the tubular within the borehole, the centralizer including a third conductive trace applied along at least one spacer of the centralizer and electrically connected to the first conductive trace, a conductive connector connected to the second conductive trace and substantially longitudinally aligned with an end of the third conductive trace on the at least one spacer, the conductive connector positioned substantially between ends of the centralizer, the method further including detecting a space between the end of the third conductive trace and the conductive connector.

22. A downhole system including:
a tubular having a longitudinal axis;
a conductive trace applied on a surface of the tubular, the conductive trace including a conductive material and covered by a non-conductive layer, the conductive material is painted, etched, or printed on the surface of the tubular, and the conductive trace is configured to deliver a signal between uphole and downhole locations of the tubular; and,
a conductive connector electrically connected to the conductive trace and uncovered by the non-conductive layer, the conductive connector configured to obtain data from around a circumference of the tubular.

Assignees

• Dighe Shailesh Shashank
• Bottiglieri Antonio
• Holley Andrew Christopher
• Li Li
• Baker Hughes A Ge Co Llc

Inventors

• Dighe Shailesh Shashank
• Bottiglieri Antonio
• Holley Andrew Christopher
• Li Li

Classifications

• E21B47/005

  Monitoring or checking of cementation quality or level · CPC title

• E21B33/14

  for cementing casings into boreholes · CPC title

• E21B17/1078

  Stabilisers or centralisers for casing, tubing or drill pipes (E21B17/1007 - E21B17/1064 take precedence) · CPC title

• G01V11/002

  Details, e.g. power supply systems for logging instruments, transmitting or recording data, specially adapted for well logging, also if the prospecting method is irrelevant (means for transmitting well survey signals E21B47/12; signal transmission systems in general G08C; transmission in general H04B) · CPC title

• E21B43/086

  Screens with preformed openings, e.g. slotted liners (comprising porous materials E21B43/082) · CPC title