Vehicle floor with corrugated carpeting for increased rigidity

Patent metadata

Field	Value
Publication number	US-10124707-B2
Application number	US-201514947453-A
Country	US
Kind code	B2
Filing date	Nov 20, 2015
Priority date	Nov 20, 2015
Publication date	Nov 13, 2018
Grant date	Nov 13, 2018

Abstract

A vehicle includes a vehicle floor. The vehicle floor includes a rigid floor structure and a floor covering for the floor structure. The floor covering includes carpeting with a corrugated section where the carpeting has a nominal surface contour corresponding to the shape of the floor structure, and is repeatedly doubled over itself in a corrugation direction to define a series of adjacent ridges and valleys along the corrugation direction.

First claim

What is claimed is:

1. A vehicle, comprising:
a vehicle floor, the vehicle floor including a rigid floor structure and a floor covering for the floor structure, the floor covering including carpeting with a corrugated section where the carpeting has a nominal surface contour corresponding to the shape of the floor structure, and is repeatedly doubled over itself in a corrugation direction to define a series of adjacent ridges and valleys along the corrugation direction, with ridges and valleys defined at a bottom surface of the carpeting corresponding to valleys and ridges, respectively, defined at a top surface of the carpeting.

2. The vehicle of claim 1 , wherein the carpeting's rigidity in its nominal surface contour is increased in its corrugated section across the corrugation direction compared to the rigidity in an otherwise similar non-corrugated section of the carpeting.

3. The vehicle of claim 1 , wherein the carpeting's corrugated section is in a flat area of the floor where the floor structure has a generally flat principal surface, with the carpeting's nominal surface contour corresponding to the shape of the floor structure's principal surface.

4. The vehicle of claim 1 , wherein the carpeting's corrugated section is in a transitional area of the floor where the floor structure has two principal surfaces that transition into one another, with the carpeting's nominal surface contour corresponding to the shape of the floor structure's two principal surfaces and the transition between them.

5. The vehicle of claim 4 , wherein the floor structure's two principal surfaces transition into one another in a cross sectional transitional plane across the carpeting's nominal surface contour, and the corrugation direction is across the transitional plane.

6. The vehicle of claim 1 , wherein the carpeting's cross sectional thickness in its corrugated section is substantially constant.

7. The vehicle of claim 1 , wherein the carpeting has a non-corrugated section, the carpeting's cross sectional thickness in its corrugated section is substantially constant, and the carpeting's cross sectional thickness in its non-corrugated section is substantially the same as its cross sectional thickness in its corrugated section.

8. The vehicle of claim 1 , wherein the floor covering further includes a sound attenuating silencer, with the silencer overlying the floor structure, and the carpeting's corrugated section overlying the silencer.

9. The vehicle of claim 8 , wherein spaces are defined between a top surface of the silencer and valleys defined at the bottom surface of the carpeting.

10. The vehicle of claim 9 , wherein the spaces are unoccupied.

11. The vehicle of claim 1 , wherein the series of adjacent ridges and valleys generally simulates a sine wave.

12. A floor covering for a vehicle floor, comprising:
carpeting with a corrugated section where the carpeting has a nominal surface contour, and is repeatedly doubled over itself in a corrugation direction to define a series of adjacent ridges and valleys along the corrugation direction, with ridges and valleys defined at a bottom surface of the carpeting corresponding to valleys and ridges, respectively, defined at a top surface of the carpeting, wherein the carpeting's rigidity in its nominal surface contour is increased in its corrugated section across the corrugation direction compared to the rigidity in an otherwise similar non-corrugated section of the carpeting.

13. The floor covering of claim 12 , wherein, with a cross sectional transitional plane across the carpeting's nominal surface contour, the corrugation direction is across the transitional plane.

14. The floor covering of claim 12 , wherein the carpeting's cross sectional thickness in its corrugated section is substantially constant.

15. The floor covering of claim 12 , wherein the carpeting's cross sectional thickness in its corrugated section is substantially constant, and the carpeting's cross sectional thickness in its non-corrugated section is substantially the same as its cross sectional thickness in its corrugated section.

16. The floor covering of claim 12 , further comprising:
a sound attenuating silencer, with the carpeting's corrugated section overlying the silencer.

17. The floor covering of claim 16 , wherein spaces are defined between a top surface of the silencer and valleys defined at the bottom surface of the carpeting.

18. The floor covering of claim 17 , wherein the spaces are unoccupied.

19. The floor covering of claim 12 , wherein the series of adjacent ridges and valleys generally simulates a sine wave.

20. A vehicle floor, comprising:
a rigid floor structure and a floor covering for the floor structure, the vehicle floor having a transitional area where the floor structure has two principal surfaces that transition into one another in a cross sectional transitional plane, the floor covering including:
carpeting with a corrugated section in the floor's transitional area where the carpeting has a nominal surface contour corresponding to the shape of the floor structure's two principal surfaces and the transition between them, and is repeatedly doubled over itself in a corrugation direction across the transitional plane to define a series of adjacent ridges and valleys along the corrugation direction, with ridges and valleys defined at a bottom surface of the carpeting corresponding to valleys and ridges, respectively, defined at a top surface of the carpeting, wherein the carpeting's rigidity in its nominal surface contour is increased in its corrugated section in the transitional plane to promote the maintenance of its shape in correspondence to the shape of the floor structure's two principal surfaces and the transition between them in the transitional plane compared to the rigidity in an otherwise similar non-corrugated section of the carpeting.

Assignees

• Toyota Eng & Mfg North America

Inventors

• Astrike Logan R

Classifications

• B60N3/042 Primary

  of carpets (B60N3/046, B60N3/048 take precedence) · CPC title

• B60N3/048

  characterised by their structure · CPC title