Apparatus and method for producing three-dimensional work pieces with a radiation detection device

Patent metadata

Field	Value
Publication number	US-10124537-B2
Application number	US-201414558266-A
Country	US
Kind code	B2
Filing date	Dec 2, 2014
Priority date	Dec 2, 2013
Publication date	Nov 13, 2018
Grant date	Nov 13, 2018

Abstract

An apparatus ( 10 ) for producing three-dimensional work pieces comprises a carrier ( 12 ) adapted to receive a raw material powder ( 14 ). The apparatus ( 10 ) further comprises an irradiation unit ( 20 ) for selectively irradiating electromagnetic or particle radiation onto the raw material powder ( 14 ) applied onto the carrier ( 12 ) in order to produce a work piece made of said raw material powder ( 14 ) by a generative layer construction method. The irradiation unit ( 20 ) comprises a radiation source ( 22 ) and a plurality of optical elements. A detection device ( 34 ) of the apparatus ( 10 ) is arranged so as to be capable of detecting an operational parameter of a radiation beam ( 26 ) emitted by the radiation source ( 22 ) and having passed at least one optical element of the irradiation unit ( 20 ).

First claim

The invention claimed is:

1. Apparatus for producing three-dimensional work pieces, the apparatus comprising:
a carrier adapted to receive a raw material powder,
an irradiation unit for selectively irradiating electromagnetic or particle radiation onto the raw material powder applied onto the carrier in order to produce a work piece made of said raw material powder on the carrier by a generative layer construction method, the irradiation unit comprising a radiation source and a plurality of optical elements, and
a detection device which is arranged so to be capable of detecting an operational parameter of a radiation beam emitted by the radiation source after having passed through at least one optical element of the irradiation unit and subsequently a beam splitter, wherein the at least one optical element includes a focusing optic or a beam expander.

2. The Apparatus according to claim 1 ,
wherein the detection device is adapted to continuously detect an output power of the radiation beam.

3. The Apparatus according to claim 1 ,
wherein the detection device is adapted to output a detected value of the operational parameter of the radiation beam to a control unit, and wherein the control unit is adapted to determine whether the detected value is within a set range and to output a message to a user interface in case it is determined that the detected value is outside the set range.

4. The Apparatus according to claim 3 , wherein the control unit is adapted to output a message to a user interface which includes at least one of an indication of the time, when the detected value was outside the set range, an indication of the time period, how long the detected value was outside the set range, and an indication of the layer of the work piece produced according to a generative layer construction method wherein, during the production process, the detected value was outside the set range.

5. The Apparatus according to claim 1 , wherein the irradiation unit comprises a beam splitter arranged in a beam path of the radiation beam emitted by the radiation source after having passed at least one optical element of the irradiation unit, the beam splitter being adapted to direct a sub-beam of the radiation beam to the detection device.

6. Method for producing three-dimensional work pieces, the method comprising the steps of:
applying a raw material powder onto a carrier,
selectively irradiating electromagnetic or particle radiation onto the raw material powder applied onto the carrier by means of an irradiation unit in order to produce a work piece made of said raw material powder on the carrier by a generative layer construction method, the irradiation unit comprising a radiation source and a plurality of optical elements, and
detecting an operational parameter of a radiation beam emitted by the radiation source by means of a detection device after having passed through at least one optical element of the irradiation unit and subsequently a beam splitter, wherein the at least one optical element includes a focusing optic or a beam expander.

7. The Method according to claim 6 ,
wherein the detection device continuously detects an output power of the radiation beam.

8. The Method according to claim 6 ,
wherein the detection device outputs a detected value of the operational parameter of the radiation beam to a control unit, and wherein the control unit determines whether the detected value is within a set range and outputs a message to a user interface in case it is determined that the detected value is outside the set range.

9. The Method according to claim 8 , wherein the control unit outputs a message to a user interface which includes at least one of an indication of the time, when the detected value was outside the set range, an indication of the time period, how long the detected value was outside the set range, and an indication of the layer of the work piece produced according to a generative layer construction method wherein, during the production process, the detected value was outside the set range.

10. The Method according to claim 6 , wherein the irradiation unit comprises a beam splitter arranged in a beam path of the radiation beam emitted by the radiation source after having passed at least one optical element of the irradiation unit, the beam splitter being adapted to direct a sub-beam of the radiation beam to the detection device.

Assignees

• SLM Solutions Group AG

Inventors

• Schwarze Dieter
• Alberts Daniel

Classifications

• B29C64/153 Primary

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title

• B33Y30/00 Primary

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B33Y50/02

  for controlling or regulating additive manufacturing processes · CPC title

• B29L2031/00

  Other particular articles · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title