Adaptive control system for a variable speed electrical generator

Patent metadata

Field	Value
Publication number	US-10122308-B2
Application number	US-201615229460-A
Country	US
Kind code	B2
Filing date	Aug 5, 2016
Priority date	Aug 5, 2016
Publication date	Nov 6, 2018
Grant date	Nov 6, 2018

Abstract

Systems, apparatuses, and methods are disclosed herein for controlling a variable speed electrical generator. The method includes setting a threshold for a parameter of an output power of the generator set, operating an engine of the generator set at a first speed to provide the output power to a load, comparing the parameter of the output power to the threshold over a plurality of changes in a demand of the load, and determining whether to adjust a speed of the engine from the first speed to a second speed in response to the comparison of the parameter to the threshold.

First claim

What is claimed is:

1. A method, comprising:
recording a load response history comprising changes in a voltage of a generator set over a plurality of changes in demand of a load;
determining a threshold for a magnitude of a voltage decrease of an output power of the generator set;
operating an engine of the generator set at a first speed to provide the output power to a load;
comparing the magnitude of the voltage decrease to the threshold over the plurality of changes in a demand of the load reflected in the load response history; and
determining whether to adjust a speed of the engine in response to the comparison of the magnitude of the voltage decrease to the threshold over the plurality of changes in the demand of the load reflected in the load response history, wherein determining whether to adjust the speed of the engine comprises at least one of the following:
reducing the speed of the engine from the first speed to a second speed lower than the first speed in response to determining the magnitude of the voltage decrease is less than the threshold;
determining not to adjust the speed of the engine in response to determining the magnitude of the voltage decrease is greater than the threshold; or
increasing the speed of the engine from the first speed to a third speed greater than the first speed in response to determining the magnitude of the voltage decrease is greater than the threshold.

2. The method of claim 1 , wherein the changes in the demand of the load are in response to an air conditioner compressor motor starting.

3. The method of claim 1 , wherein determining whether to adjust the speed of the engine comprises reducing the speed of the engine from the first speed to the second speed in response to determining the magnitude of the voltage decrease is less than the threshold.

4. The method of claim 1 , wherein determining whether to adjust the speed of the engine in response to the comparison comprises determining not to adjust the speed of the engine in response to determining the magnitude of the voltage decrease is greater than the threshold.

5. The method of claim 1 , wherein determining whether to adjust the speed of the engine comprises increasing the speed of the engine from the first speed to the third speed in response to determining the magnitude of the voltage decrease is greater than the threshold.

6. The method of claim 1 , further comprising monitoring an ambient condition and determining whether to adjust the speed of the engine in response to the ambient condition.

7. The method of claim 6 , wherein the ambient condition comprises an ambient temperature, and wherein determining whether to adjust the speed in response to the ambient condition comprises determining to increase the speed from the first speed to the second speed in response to the ambient temperature exceeding a threshold temperature.

8. The method of claim 1 , wherein the threshold is determined based on a pattern of the load response history.

9. An apparatus comprising:
circuitry configured to:
record a load response history comprising changes in a voltage of a generator set over a plurality of changes in demand of a load;
determine a threshold for a magnitude of a voltage decrease of an output power of the generator set;
operate an engine of the generator set at a first speed to provide the output power to a load;
compare the magnitude of the voltage decrease to the threshold over the plurality of changes in a demand of the load reflected in the load response history; and
determine whether to adjust a speed of the engine in response to the comparison of the magnitude of the voltage decrease to the threshold over the plurality of changes in the demand of the load reflected in the load response history, wherein the circuitry is configured to do at least one of the following:
reduce the speed of the engine from the first speed to a second speed lower than the first speed in response to determining the magnitude of the voltage decrease is less than the threshold;
determine not to adjust the speed of the engine in response to determining the magnitude of the voltage decrease is greater than the threshold; or
increase the speed of the engine from the first speed to a third speed greater than the first speed in response to determining the magnitude of the voltage decrease is greater than the threshold.

10. The apparatus of claim 9 , wherein the circuitry is configured to reduce the speed of the engine from the first speed to the second speed in response to determining the magnitude of the voltage decrease is less than the threshold.

11. The apparatus of claim 9 , wherein the circuitry is configured to determine not to adjust the speed of the engine in response to determining the magnitude of the voltage decrease is greater than the threshold.

12. The apparatus of claim 9 , wherein the circuitry is configured to increase the speed of the engine from the first speed to the third speed in response to determining the magnitude of the voltage decrease is greater than the threshold.

13. The apparatus of claim 9 , wherein the circuitry is further configured to monitor an ambient condition and determine whether to adjust the speed of the engine in response to the ambient condition.

14. The apparatus of claim 13 , wherein the ambient condition comprises an ambient temperature, and wherein the circuitry is configured to determine to increase the speed from the first speed to the second speed in response to the ambient temperature exceeding a threshold temperature.

15. A generator set, comprising:
an engine;
a generator coupled to the engine and driven by the engine to generate electrical power; and
a controller communicably coupled to the engine and configured to:
record a load response history comprising changes in a voltage of the generator set over a plurality of changes in demand of a load;
determine a threshold for a magnitude of a voltage decrease of an output power of the generator set;
operate the engine of the generator set at a first speed to provide the output power to a load;
compare the magnitude of the voltage decrease to the threshold over the plurality of changes in a demand of the load reflected in the load response history; and
determine whether to adjust a speed of the engine in response to the comparison of the magnitude of the voltage decrease to the threshold over the plurality of changes in the demand of the load reflected in the load response history, wherein the controller is configured to do at least one of the following:
reduce the speed of the engine from the first speed to a second speed lower than the first speed in response to determining the magnitude of the voltage decrease is less than the threshold;
determine not to adjust the speed of the engine in response to determining the magnitude of the voltage decrease is greater than the threshold; or
increase the speed of the engine from the first speed to a third speed greater than the first speed in response to determining the magnitude of the voltage decrease is greater than the threshold.

16. The generator set of claim 15 , wherein the controller is configured to reduce the speed of the engine from the first speed to the second speed in response to determining the magnitude of the voltage decrease is less than the threshold.

17. The generator set of claim 15 , wherein the controller is configured to either determine not to adjust the speed of the engine or to increase the speed of the engine from the first speed to the third speed in response to determining the magnitude of the vol

Assignees

• Cummins Power Generation Ip

Inventors

• Turpin Mark E

Classifications

• H02P9/04 Primary

  Control effected upon non-electric prime mover and dependent upon electric output value of the generator · CPC title