Rotary electric machine

Patent metadata

Field	Value
Publication number	US-10122232-B2
Application number	US-201615053018-A
Country	US
Kind code	B2
Filing date	Feb 25, 2016
Priority date	Mar 27, 2015
Publication date	Nov 6, 2018
Grant date	Nov 6, 2018

Abstract

A rotary electric machine includes a stator including a stator winding and a rotor movable relative to the stator in a first direction and arranged to face the stator in a second direction, the rotor including plural pairs of rotor poles at a rotor core, each pair of the plural pairs of rotor poles including different polarities from each other, the stator including a fractional slot configuration where the number of slots per pole per phase is a non-integer, the stator winding being wound by a fractional slot winding, one of a stator core and the rotor core including a base portion and either a single position portion or plural position portions which is connected to the base portion in a third direction and which is displaced relative to the base portion in the first direction, the third direction being orthogonal to the first direction and the second direction.

First claim

The invention claimed is:

1. A rotary electric machine comprising:
a stator including a stator winding which is inserted to be positioned within a plurality of slots formed at a stator core; and
a rotor supported at the stator to be movable relative to the stator in a first direction and arranged to face the stator in a second direction, the rotor including a plurality of pairs of rotor poles at a rotor core, each pair of the plurality of pairs of rotor poles including different polarities from each other, wherein
the stator includes a fractional slot configuration where the number of slots per pole per phase is a non-integer,
the stator winding is wound by a fractional slot winding,
one of the stator core and the rotor core includes a base portion and either a single position portion or a plurality of position portions which is connected to the base portion in a third direction and which is displaced relative to the base portion in the first direction, the third direction being orthogonal to the first direction and the second direction,
either the single position portion or the plurality of position portions obtains a first average skew amount Sav 1 serving as an average skew amount relative to the base portion for reducing at least one of a noise and a vibration that occurs at a driving of the rotary electric machine,
the first average skew amount Sav 1 in a case where a lamination thickness of the base portion in the third direction and a lamination thickness of either the single position portion or the plurality of position portions in the third direction are the same as one another is expressed by a formula 1:
Sav 1=( c− 1)/(2 ×d )  (Formula 1)

where c is a denominator part of an irreducible fraction representing a proper fraction part of a mixed fraction by which the number of slots per pole per phase is expressed, the mixed fraction including an integer part a and the irreducible fraction including a numerator part b,
where d is a skew amount specifying portion serving as an integer equal to or greater than the denominator part c, a reciprocal of the skew amount specifying portion d indicating a skew amount in a stator pole pitch,
the first average skew amount Sav 1 is calculated in a state where a skew amount of the base portion is specified to be zero and the value zero of the skew amount of the base portion is included for the calculation, the first average skew amount Sav 1 serving as an average skew amount in the stator pole pitch, and
the integer part a, the numerator part b and the denominator part c are positive integers, the denominator part c being equal to or greater than two and inhibited from being a multiple of three.

2. The rotary electric machine according to claim 1 , wherein a sum of skew amounts between adjacent portions including the base portion and the plurality of position portions is minimum under a condition where a skew amount of each of the position portions is the same.

3. The rotary electric machine according to claim 1 , wherein skew amounts of the base portion and either the single position portion or the plurality of position portions in a case where the skew amount of the base portion is specified to be zero is represented by an arithmetic progression as 0, 1/d, . . . and (c−1)/d in order from one of the base portion and either the single position portion or the plurality of position portions disposed at an end side in the third direction.

4. The rotary electric machine according to claim 1 , wherein the skew amount specifying portion d is specified to be the same value as the denominator c.

5. The rotary electric machine according to claim 1 , wherein
either the single position portion or the plurality of position portions obtains a second average skew amount Sav 2 serving as an average skew amount relative to the base portion for reducing a torque ripple of the rotary electric machine,
the second average skew amount Sav 2 in a case where a lamination thickness of the base portion in the third direction and a lamination thickness of either the single position portion or the plurality of position portions in the third direction are the same as one another is expressed by a formula 2:
Sav 2=1/(2 ×d )  (Formula 2)

the second average skew amount Sav 2 is calculated in a state where a skew amount of the base portion is specified to be zero and the value zero of the skew amount of the base portion is included for the calculation, the second average skew amount Sav 2 serving as the average skew amount in the stator pole pitch, and
the integer part a, the numerator part b and the denominator part c are positive integers, the denominator part c being equal to or greater than two and inhibited from being a multiple of three.

6. The rotary electric machine according to claim 5 , wherein skew amounts of the base portion and the single position portion in a case where the skew amount of the base portion is specified to be zero is represented as 0 and 1/d.

7. The rotary electric machine according to claim 6 , wherein the skew amount specifying portion d is specified to be two times of the denominator part c.

8. The rotary electric machine according to claim 1 , wherein
the plurality of position portions obtains a third average skew amount Sav 3 serving as an average skew amount relative to the base portion for reducing at least one of a noise and a vibration that occurs at the driving of the rotary electric machine and for reducing a torque ripple of the rotary electric machine,
the third average skew amount Sav 3 in a case where the lamination thickness of the base portion in the third direction and a lamination thickness of the plurality of position portions in the third direction are the same as one another is expressed by a formula 3:
Sav 3=( c− 1)/(2 ×c )=1/(4 ×c )  (Formula 3)

the third average skew amount Sav 3 is calculated in a state where a skew amount of the base portion is specified to be zero and the value zero of the skew amount of the base portion is included for the calculation, the third average skew amount Sav 3 serving as the average skew amount in the stator pole pitch, and
the integer part a, the numerator part b and the denominator part c are positive integers, the denominator part c being equal to or greater than two and inhibited from being a multiple of three.

9. The rotary electric machine according to claim 8 , wherein skew amounts of the base portion and the plurality of position portions in a case where the skew amount of the base portion is specified to be zero is represented by a combination of a first group of skew amounts and a second group of skew amounts, the first group of skew amounts being represented by an arithmetic progression as 0, 1/c, . . . and (c−1)/c in an ascending order, the second group of skew amounts being represented by the arithmetic progression as 1/(2×c), 3/(2×c), . . . and (2×c−1)/(2×c) in the ascending order.

10. The rotary electric machine according to claim 8 , wherein a sum of skew amounts between adjacent portions including the base portion and the plurality of position portions is minimum under a condition where the number of the position portions is the same.

11. The rotary electric machine according to claim 8 , wherein the number of terms represented by 1/c in the stator pole pitch for reducing at least one of the noise and the vibration that occurs at the driving of the rotary electric machine included in the skew amounts between adjacent portions including the base portion and the plurality of position portions is maximum under a condition where the number of the plurality of position portions is the same.

Assignees

• Aisin Seiki

Inventors

• Sakuma Masafumi
• Tsuda Teppei

Classifications

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K21/14 Primary

  with magnets rotating within the armatures · CPC title

• H02K2201/06

  Magnetic cores, or permanent magnets characterised by their skew · CPC title

• H02K1/165

  Shape, form or location of the slots · CPC title