Electrical switch unit for an electrical device

Patent metadata

Field	Value
Publication number	US-10121626-B2
Application number	US-201715697734-A
Country	US
Kind code	B2
Filing date	Sep 7, 2017
Priority date	Sep 30, 2016
Publication date	Nov 6, 2018
Grant date	Nov 6, 2018

Abstract

An electrical switch includes a fixed electrical contact; a movable electrical contact which is moveable relative to thereto between an ON position in contact with and, an OFF position out of contact with, the fixed electrical contact; a contact mover movably coupled to a terminal member moveable relative thereto so as to move the movable electrical contact between the ON and OFF positions; a biasing member coupling the contact mover and the terminal member together such that said biasing member acts upon the contact mover as the contact mover moves the movable electrical contact relative to the fixed electrical contact between the ON and OFF positions; wherein in the ON position, electrical current flows along a path comprising the terminal member, contact mover and movable electrical contact in series, and, an electrical insulation member arranged in series with the biasing member between the contact mover and the terminal member.

First claim

What is claimed is:

1. An electrical switch unit for use in an electrical device to control flow of electrical current therethrough from a power source to power the electrical device, the electrical switch unit comprising:
a fixed electrical contact and a movable electrical contact, said movable electrical contact being configured for movement relative to the fixed electrical contact between an ON position in which the movable electrical contact is in contact with the fixed electrical contact wherein electrical current is able to flow from the power source therethrough to power the electrical device, and, an OFF position in which the movable electrical contact is out of contact with the fixed electrical contact wherein electrical current from the power source is not able to flow from the power source therethrough to power the electrical device;
a contact mover movably coupled to a terminal member, the contact mover being configured for movement relative to the terminal member so as to move the movable electrical contact between the ON position and the OFF position; and
a biasing member coupling the contact mover and the terminal member together such that said biasing member is configured to act upon the contact mover as the contact mover moves the movable electrical contact relative to the fixed electrical contact between the ON position and the OFF position;
wherein when the movable electrical contact is arranged in the ON position, electrical current is able to flow along an electrical current path comprising the terminal member, the contact mover and the movable electrical contact in series, and, wherein an electrical insulation member is arranged in series with the biasing member between the contact mover and the terminal member whereby said electrical insulation member electrically insulates the biasing member from electrical current flow therethrough when the movable electrical contact is arranged in the ON position.

2. An electrical switch unit as claimed in claim 1 wherein the electrical insulation member includes an electrically-insulative material comprising at least one of a glass fibre nylon material or a ceramic material.

3. An electrical switch unit as claimed in claim 1 wherein the biasing member includes an elastic biasing member.

4. An electrical switch unit as claimed in claim 3 wherein the elastic biasing member includes at least one of a compression coil spring, a tension coil spring and a torsion coil spring.

5. An electrical switch unit as claimed in claim 1 wherein a first end of the biasing member is coupled to the contact mover and a second end of the biasing member is coupled to the terminal member via the electrical insulation member.

6. An electrical switch unit as claimed in claim 1 wherein the electrical insulation member is configured to protrude from the terminal member.

7. An electrical switch unit as claimed in claim 1 wherein the contact mover includes a lever that is pivotably movable relative to the terminal member.

8. An electrical switch unit as claimed in claim 1 wherein the movable electrical contact includes a copper alloy material.

9. An electrical switch unit as claimed in claim 1 including a plurality of movable electrical contact members that are movable by at least one contact mover between ON positions and OFF positions.

10. An electrical switch unit as claimed in claim 1 including an operable actuator mechanism for actuating movement of the contact mover relative to the terminal member.

11. An electrical switch unit as claimed in claim 1 wherein the electrical insulation member and the terminal member are pre-assembled together.

12. An electrical switch unit as claimed in claim 11 wherein the electrical insulation member and the terminal member are co-molded together.

13. An electrical device comprising an electrical switch unit in accordance with claim 1 .

14. An electrical device as claimed in claim 13 including at least one of an electrical power tool and an electrical gardening tool.

Assignees

• Dongguan Chen Da Appliance Co Ltd
• Defond Components Ltd
• Defond Electech Co Ltd

Inventors

• Wong Wai Man

Classifications

• H01H3/38

  using spring or other flexible shaft coupling · CPC title

• B25F5/00

  Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for · CPC title

• H01H1/14 Primary

  by abutting · CPC title

• H02H3/08

  responsive to excess current (responsive to abnormal temperature caused by excess current H02H5/04) · CPC title

• H01H3/04

  Levers (tumblers H01H23/14) · CPC title