Integral inductor arrangement

Patent metadata

Field	Value
Publication number	US-10121577-B2
Application number	US-201715608143-A
Country	US
Kind code	B2
Filing date	May 30, 2017
Priority date	May 18, 2012
Publication date	Nov 6, 2018
Grant date	Nov 6, 2018

Abstract

The disclosure relates to an integral inductor arrangement with at least three magnetic loops arranged side by side to each other in a row and at least one winding associated with each of the magnetic loops. The magnetic loops are formed by individual core elements, each of which being part of one of the magnetic loops, and shared core elements, each of which being part of two adjacent of the magnetic loops. The shared core elements are separated from the individual core elements by magnetic gaps and each of the at least one winding is arranged around one of the individual core elements. The disclosure further relates to a use of such integral inductor arrangement within a 3-phase AC-filter for a power inverter for feeding electrical power into a power grid.

First claim

The invention claimed is:

1. An integral inductor arrangement with at least three magnetic loops arranged side by side to each other in a row and at least one winding associated with each of the magnetic loops, the magnetic loops being formed by individual core elements, each of which being part of one of the magnetic loops, and shared core elements, each of which being part of two adjacent of the magnetic loops, wherein the shared core elements are separated from the individual core elements by magnetic gaps which are arranged each between a respective end surface of an individual core element and a respective side surface of an end section of a shared core element, and each of the at least one winding is arranged around one of the individual core elements and not arranged around the magnetic gaps, wherein each of the at least one winding defines a respective one of the magnetic loops, and further wherein the magnetic gaps comprise dielectrics, air gaps or magnetic materials having a lower permeability than the individual or shared core elements.

2. The integral inductor arrangement according to claim 1 , wherein the shared core elements are arranged perpendicular to the individual core elements of at least one inner magnetic loop of the at least three magnetic loops arranged side by side to each other in a row.

3. The integral inductor arrangement according to claim 1 , wherein the individual core elements and the shared core elements have the same cross-sectional area.

4. The integral inductor arrangement according to claim 1 , wherein the windings associated with two adjacent of the magnetic loops have a different sense of winding.

5. The integral inductor arrangement according to claim 1 , wherein individual core elements that carry a winding have an elliptical cross section.

6. The integral inductor arrangement according to claim 1 , wherein the individual and/or shared core elements are made of stamped silicon steel sheets stacked to form a laminated structure.

7. The integral inductor arrangement according to claim 1 , wherein the individual and/or shared core elements are made of ferrite.

8. The integral inductor arrangement according to claim 1 , wherein the individual and/or shared core elements are made of laminated magnetic amorphous metal.

9. The integral inductor arrangement according to claim 1 , wherein the individual and/or shared core elements are made of sintered powder of magnetic material.

10. The integral inductor arrangement according to claim 1 , wherein individual core elements that carry a winding are made of sintered powder of magnetic material and all other individual core elements and the shared core elements are made of high magnetic permeability material.

11. The integral inductor arrangement according to claim 1 , wherein the shared core elements are cuboidal blocks.

12. The integral inductor arrangement according to claim 11 , wherein all cuboidal blocks are of equal size.

13. The integral inductor arrangement according to claim 1 , wherein two of the magnetic loops are outer magnetic loops that are positioned around an inner magnetic loop, wherein the individual core elements of the outer magnetic loops are c-shaped.

14. The integral inductor arrangement according to claim 13 , wherein the individual core element of each of the outer magnetic loops comprises three cuboidal blocks.

15. The integral inductor arrangement according to claim 13 , wherein the individual core element of the inner magnetic loop comprises two cuboidal blocks.

16. The integral inductor arrangement according to claim 1 , wherein the windings are wound on bobbins.

17. The integral inductor arrangement according to claim 16 , wherein the bobbins have means for fixing the shared core elements.

18. The integral inductor arrangement according to claim 1 , wherein the arrangement of core elements is secured by a compressing force.

19. The integral inductor arrangement according to claim 18 , wherein the compressing force originates from bolts acting on two clamps, positioned on each head end of the arrangement.

Assignees

• Sma Solar Technology Ag

Inventors

• Handzel Milosz
• Domagala Stefan
• Rylko Marek
• Walczak Mariusz
• Gwadera Mariusz
• Dziekan Artur

Classifications

• H01F27/303

  Clamping coils, windings or parts thereof together · CPC title

• H01F27/263

  Fastening parts of the core together · CPC title

• H01F3/14 Primary

  Constrictions; Gaps, e.g. air-gaps (in magnetic shunt paths H01F3/12) · CPC title

• H01F27/28

  Coils; Windings; Conductive connections · CPC title

• H01F27/325

  Coil bobbins (formers for coils in general H01F5/02) · CPC title