Mechanical relay and solid-state relay for controlling heating elements

Patent metadata

Field	Value
Publication number	US-10119727-B2
Application number	US-201514705376-A
Country	US
Kind code	B2
Filing date	May 6, 2015
Priority date	May 6, 2015
Publication date	Nov 6, 2018
Grant date	Nov 6, 2018

Abstract

A circuit comprises a mechanical relay and a solid-state relay. The mechanical relay is configured to switch a first supply current of the first heating element on a first supply line. The solid-state relay is configured to switch a second supply current of a second heating element on a second supply line.

First claim

What is claimed is:

1. A circuit comprising:
a mechanical relay configured to switch a first supply current of a first heating element on a first supply line;
a solid-state relay configured to switch a second supply current of a second heating element on a second supply line, the second supply line being different than the first supply line; and
a control device connected to an input interface and further connected to a control interface, wherein the control device is configured to:
receive an input signal via the input interface;
establish, depending on the input signal, a first control signal and a second control signal, wherein the first control signal prompts the mechanical relay to either switch on or switch off the first supply current on the first supply line, and wherein the second control signal prompts the solid-state relay to alternately switch on and off the second supply current on the second supply line;
send the first control signal via the control interface to the mechanical relay; and
send the second control signal via the control interface to the solid-state relay.

2. The circuit of claim 1 , further comprising a connector configured to establish an electrical coupling between the second supply line and the second heating element, wherein the connector comprises:
an electrical contact;
a housing; and
an engagement element configured to releasably attach the housing of the connector to the second heating element such that the electrical contact can engage with a counterpart electrical contact of the second heating element,
wherein the solid-state relay is arranged within the housing of the connector.

3. The circuit of claim 2 , wherein a largest outer dimension of the housing of the connector is smaller than 10 centimeters (cm), preferably smaller than 8 cm, more preferably smaller than 5 cm.

4. The circuit of claim 1 , further comprising a fuse box comprising a housing, a first electrical fuse electrically coupled in series with the mechanical relay on the first supply line, and a second electrical fuse electrically coupled in series with the solid-state relay on the second supply line,
wherein the first electrical fuse and the second electrical fuse are arranged inside the housing of the fuse box.

5. The circuit of claim 4 ,
wherein the mechanical relay is arranged inside the housing of the fuse box, and
wherein the solid-state relay is arranged inside the housing of the fuse box.

6. The circuit of claim 4 ,
wherein the mechanical relay is arranged inside the housing of the fuse box, and
wherein the solid-state relay is arranged outside the housing of the fuse box.

7. The circuit of claim 1 , further comprising an electrical fuse connected in series with the solid-state relay.

8. The circuit of claim 1 ,
wherein the solid-state relay comprises an overcurrent protection circuitry,
wherein the circuit further comprises a fuse box comprising a housing and an electrical fuse electrically coupled in series with the mechanical relay on the first supply line, and
wherein the electrical fuse is arranged inside the housing of the fuse box.

9. The circuit of claim 1 ,
wherein the control device is configured to establish a set heating power based on the input signal,
wherein the control device is configured to establish the first control signal depending on a threshold comparison between the set heating power and a predefined threshold, and
wherein the control device is configured to establish the second control signal depending on a difference between the set heating power and the predefined threshold.

10. The circuit of claim 1 ,
wherein the control device further comprises a processor configured to receive the input signal via the input interface and to process the input signal,
wherein the input signal is a packetized encoded signal indicating a set heating power, and
wherein the input interface operates according to at least one of the following: Controller Area Network Protocol, Media Oriented System Protocol, Local Interconnect Network Protocol.

11. The circuit of claim 1 , wherein the input signal is a clocked logic signal indicating a set heating power.

12. The circuit of claim 1 , wherein the second control signal is a pulse-width modulated logic signal.

13. The circuit of claim 1 , wherein the solid-state relay further comprises at least one of a low-pass filter and a high-pass filter.

14. A system, comprising:
a mechanical relay configured to switch a first supply current of a first heating element on a first supply line;
a solid-state relay configured to switch a second supply current of a second heating element on a second supply line, the second supply line being different than the first supply line;
the first heating element;
the second heating element; and
a control device connected to an input interface and further connected to a control interface, wherein the control device is configured to:
receive an input signal via the input interface;
establish, depending on the input signal, a first control signal and a second control signal, wherein the first control signal prompts the mechanical relay to either switch on or switch off the first supply current on the first supply line, and wherein the second control signal prompts the solid-state relay to alternately switch on and off the second supply current on the second supply line;
send the first control signal via the control interface to the mechanical relay; and
send the second control signal via the control interface to the solid-state relay.

15. The system of claim 14 ,
wherein the second heating element comprises a housing, and
wherein the solid-state relay and heating wiring of the second heating element are arranged at least partly inside the housing of the second heating element.

16. The system of claim 14 , wherein a low-side wiring of the second supply line is twisted around a high-side wiring of the second supply line.

17. The system of claim 14 ,
wherein the first heating element comprises first positive-temperature-coefficient or resistive heating wiring, and
wherein the second heating element comprises second positive-temperature-coefficient or resistive heating wiring.

18. A method, comprising:
receiving by a control device connected to an input interface and further connected to a control interface, an input signal via the input interface;
establishing, by the control device and depending on the input signal, a first control signal and a second control signal;
sending, by the control signal, the first control signal via the control interface to a mechanical relay; and
sending, by the control device, the second control signal via the control interface to a solid-state relay,

the first control signal prompting the mechanical relay to either switch on or switch off a first supply current of a first heating element on a first supply, and
the second control signal prompting the solid-state relay to alternately switch on and off a second supply current of a second heating element on a first supply line, the second supply line being different than the first supply line.

19. The method of claim 18 , wherein establishing the first control signal and the second control signal comprises:
establishing a set heating power based on the input signal;
establishing the first control signal depending on a threshold comparison between the set heating power and a predefined threshold; and
establishing the second control signal depending on a difference between the set heating power and the

Assignees

• Infineon Technologies Ag

Inventors

• Graf Alfons
• Klug Thomas

Classifications

• H02H3/202

  for DC systems · CPC title

• F24H2250/04

  Positive temperature coefficients [PTC]; Negative temperature coefficients [NTC] · CPC title

• F24H9/2071 Primary

  using electrical energy supply · CPC title

• H02H7/222

  for switches · CPC title

• H05B1/0236 Primary

  for vehicles · CPC title