Oil supply conduit through stator lamination stack for electrified turbocharger

Patent metadata

Field	Value
Publication number	US-10119459-B2
Application number	US-201514887804-A
Country	US
Kind code	B2
Filing date	Oct 20, 2015
Priority date	Oct 20, 2015
Publication date	Nov 6, 2018
Grant date	Nov 6, 2018

Abstract

A number of variations may include a product comprising: an electrified turbocharger comprising: an electric motor surrounding a portion of a shaft constructed and arranged to selectively drive the shaft, wherein the electric motor further comprises a stator comprising a lamination stack; a housing surrounding the electric motor, wherein the housing includes a plurality of channels constructed and arranged to lubricate a first bearing; and wherein the lamination stack is constructed and arranged to include at least one conduit to pass oil through the electric motor to a second bearing.

First claim

What is claimed is:

1. A product comprising:
an electrified turbocharger comprising:
a turbocharger shaft;
an electric motor surrounding a portion of the turbocharger shaft constructed and arranged to selectively drive the turbocharger shaft, wherein the electric motor further comprises a stator comprising a lamination stack;
a housing surrounding the electric motor, wherein the housing includes a plurality of channels constructed and arranged to lubricate a first turbocharger shaft bearing; and
wherein the lamination stack is constructed and arranged to include at least one conduit to pass oil through the electric motor to a second turbocharger shaft bearing.

2. The product of claim 1 wherein the lamination stack further comprises a plurality of teeth, and wherein the at least one conduit comprises a first tube and a second tube which each extend respectively through a first opening between the plurality of teeth and a second opening between the plurality of teeth, and where the first tube and the second tube are constructed and arranged to feed oil through the electric motor to the second bearing.

3. The product of claim 2 wherein the first tube and the second tube are a first length and the stator is a second length, and wherein the first length of the first tube and the second tube is greater than the second length of the stator.

4. The product of claim 2 wherein the first tube and the second tube each include a first end and a second end, and wherein a nut is attached to the first ends to provide a preload for clamping of the stator in a predetermined location.

5. The product of claim 4 wherein the second ends of the first tube and the second tube bottom out in the second housing portion.

6. The product of claim 4 wherein a first housing portion is slid over the nuts to form a seal.

7. The product of claim 1 wherein the lamination stack further comprises a plurality of teeth, and wherein the at least one conduit comprises a first tube and a second tube which each extend respectively through a first opening between the plurality of teeth and a second opening between the plurality of teeth, and where the first tube and the second tube are constructed and arranged to fit within the first opening and second opening so that the stator is locked from rotation.

8. The product of claim 1 further comprising a turbocharger turbine wheel and wherein the shaft is operatively connected to the turbocharger turbine wheel, and wherein the turbocharger turbine wheel drives the shaft.

9. The product of claim 1 further comprising a turbocharger compressor wheel and wherein the shaft is operatively connected to the turbocharger compressor wheel to drive the turbocharger compressor wheel.

10. The product of claim 1 further comprising a first housing portion constructed and arranged to house the first bearing and having a first plurality of oil channels; a second housing portion constructed and arranged to house the second bearing and having a second plurality of oil channels; an oil feed tube attached to the first housing portion, and wherein the first plurality of oil channels and the second plurality of oil channels are connected to the first oil tube and the second oil tube.

11. The product of claim 10 wherein the first housing portion further includes a threaded bore defined by an inner threaded surface and wherein the oil feed tube is at least partially threaded and is threaded into the threaded bore.

12. The product of claim 11 wherein the oil feed tube includes a pilot feature to prevent cross threading between the threaded bore and the oil feed tube.

13. The product of claim 1 wherein the at least one conduit comprises at least one through-hole in the lamination stack defined by an inner cylindrical surface.

14. The product of claim 13 wherein the at least one conduit extends through a tooth of the lamination stack.

15. A method for a bearing lubrication system for an electric turbocharger comprising:
providing a turbocharger shaft;
providing an electric motor comprising a stator and a housing;
providing the stator with a first oil conduit and a second oil conduit extending through the stator; feeding oil to one end of a turbocharger housing so that oil is supplied to a first bearing and through the first oil conduit and the second oil conduit so that oil is supplied to a second bearing, wherein the turbocharger shaft extends through the stator and the stator housing.

16. The method of claim 15 wherein the first oil conduit is a first oil tube and the second oil conduit is a second oil tube, and wherein the first oil tube extends through a first opening between a plurality of teeth on the stator and the second oil tube extends through a second opening between the plurality of teeth on the stator.

17. The method of claim 15 wherein the at least one conduit is at least one through-hole in the stator defined by an inner cylindrical surface.

18. The method of claim 17 wherein the at least one conduit extends through a tooth of the stator.

Assignees

• Borgwarner Inc

Inventors

• Fraser Brock

Classifications

• F01D25/18

  Lubricating arrangements (of machines or engines in general F01M) · CPC title

• H02K1/08

  Salient poles · CPC title

• F02B39/14 Primary

  Lubrication of pumps; Safety measures therefor · CPC title

• F02B39/10

  electric · CPC title

• F04D29/284

  for compressors · CPC title