Torque converter having variable pitch stator and bypass clutch

Patent metadata

Field	Value
Publication number	US-10118624-B2
Application number	US-201615044136-A
Country	US
Kind code	B2
Filing date	Feb 16, 2016
Priority date	Aug 12, 2014
Publication date	Nov 6, 2018
Grant date	Nov 6, 2018

Abstract

A transmission includes a torque converter with both a variable pitch stator and a bypass clutch. These are controlled in two modes to maintain a target slip speed. In a first mode, the bypass clutch is fully released and slip is controlled by varying the pitch of the stator blades. In a second mode, the stator is held in the tightest position and slip is controlled by varying the torque capacity of the bypass clutch. The target slip is calculated based on a variety of different input signals depending on what type of vehicle maneuver is being performed.

First claim

What is claimed is:

1. A transmission comprising:
a torque converter having an impeller, a turbine, a variable pitch stator, and a bypass clutch; and
a controller programmed to
in a first mode, adjust a bypass clutch torque capacity to maintain a target slip between the turbine and the impeller while maintaining the stator at a pitch setting corresponding to a tightest torque converter characteristic;
transition to a second mode in response to the torque capacity decreasing to zero;
in the second mode, adjust the stator pitch to maintain the target slip while maintaining the torque capacity at zero; and
return to the first mode in response to the stator pitch reaching the pitch setting.

2. The transmission of claim 1 wherein the controller is further programmed to, during a vehicle launch event, compute the target slip based on a pedal position and a vehicle speed.

3. The transmission of claim 2 wherein the target slip is further based on a manifold pressure.

4. The transmission of claim 2 wherein the target slip is further based on an atmospheric pressure.

5. The transmission of claim 2 wherein the target slip is further based on a road gradient.

6. The transmission of claim 2 wherein the target slip is further based on a vehicle mass.

7. The transmission of claim 1 wherein the controller is further programmed to, during a shift event, compute the target slip based on an engine torque.

8. The transmission of claim 7 wherein the target slip is further based on an elapsed time.

9. The transmission of claim 1 wherein the controller is further programmed to, during a torque reversal event, compute the target slip based on an engine torque.

10. A method of controlling a transmission comprising:
repetitively measuring a slip speed between a turbine and an impeller;
while a stator pitch is in a fully tight condition, adjusting a torque capacity of a bypass clutch based on the slip speed; and
while the bypass clutch is fully disengaged, adjusting the stator pitch based on the slip speed.

11. The method of claim 10 wherein adjusting the torque capacity of the bypass clutch and adjusting the stator pitch both comprise varying a current to a single solenoid.

12. The method of claim 10 wherein adjusting the torque capacity of the bypass clutch comprises varying a first current to a first solenoid and adjusting the stator pitch comprises varying a second current to a second solenoid.

13. A method of accelerating a vehicle comprising:
adjusting a stator pitch based on a target slip derived from a pedal position and a vehicle speed and on a measured slip between a turbine and an impeller while a bypass clutch is fully released; and
in response to the stator reaching a tightest condition, adjusting a torque capacity of the bypass clutch based on the target slip and the measured slip.

14. The method of claim 13 wherein the target slip is further derived from a manifold pressure.

15. The method of claim 13 wherein the target slip is further derived from an atmospheric pressure.

16. The method of claim 13 wherein the target slip is further derived from a road gradient.

17. The method of claim 13 wherein the target slip is further derived from a vehicle mass.

Assignees

• Ford Global Tech Llc

Inventors

• Brevick John Edward
• Frait Steven Anatole
• Lavoie Vincent Patrick
• Bird Norman Jerry

Classifications

• F16D48/08

  Regulating clutch take-up on starting · CPC title

• F16H61/56

  to change the blade angle · CPC title

• B60W30/19 Primary

  Improvement of gear change, e.g. by synchronisation or smoothing gear shift · CPC title

• B60W10/02

  including control of driveline clutches · CPC title

• F16H61/143

  using electric control means · CPC title