Photovoltaic modules with corner junction boxes and array of the same

Patent metadata

Field	Value
Publication number	US-10116256-B2
Application number	US-201514983358-A
Country	US
Kind code	B2
Filing date	Dec 29, 2015
Priority date	Dec 29, 2015
Publication date	Oct 30, 2018
Grant date	Oct 30, 2018

Abstract

Photovoltaic modules are constructed having separate positive and negative junction boxes positioned at the corners of each photovoltaic module. A photovoltaic array assembled from these photovoltaic modules can be aligned such that the positive and negative junction boxes connect in an arrangement that minimizes the amount of wire needed to install the photovoltaic array. The arrangement of photovoltaic modules connecting the positive and negative junction boxes on adjacent photovoltaic modules leads to successive rows of photovoltaic modules in the photovoltaic array are oriented in opposing directions.

First claim

What is claimed is:

1. A photovoltaic array, comprising:
a plurality of photovoltaic modules arranged in an array, each photovoltaic module having a positive-voltage junction box being positioned at a first corner of an underside of the photovoltaic module and a negative-voltage junction box being positioned at a second corner on the underside of the photovoltaic module;
wherein each photovoltaic module comprises:
a plurality of photovoltaic cells arranged within a frame and located on an upper side of the photovoltaic module;
the positive-voltage junction box being electrically connected to the plurality of photovoltaic cells by a first electrical ribbon;
the negative-voltage junction box being electrically connected to the plurality of photovoltaic cells by a second electrical ribbon; and
the positive-voltage junction box and the negative-voltage junction box being directly electrically connected to each other by an electrical conduit;

wherein the array comprises a first row of photovoltaic modules electrically connected to each other and each photovoltaic module of the first row being oriented in a first direction; and
wherein the array comprises a second row of photovoltaic modules electrically connected to each other and each photovoltaic module of the second row being oriented in a second direction that is 180° opposite relative to the first direction, and wherein one photovoltaic module of the first row is electrically connected to one photovoltaic module of the second row.

2. The photovoltaic array of claim 1 , wherein the positive-voltage junction box of a first photovoltaic module is electrically connected to the negative-voltage junction box of a second photovoltaic module adjacent to the first photovoltaic module in the first or second row.

3. The photovoltaic array of claim 2 , wherein the negative-voltage junction box of a first photovoltaic module is electrically connected to the positive-voltage junction box of a third photovoltaic module adjacent to the first photovoltaic module in the first or second row.

4. The photovoltaic array of claim 1 , wherein the positive-voltage junction box of a first photovoltaic module in the first row is electrically connected to the negative-voltage junction box of a second photovoltaic module in the second row that is adjacent to the first photovoltaic module in the first row.

5. The photovoltaic array of claim 1 , wherein the photovoltaic array further comprises a third row of photovoltaic modules, selected from the plurality of photovoltaic modules, electrically connected to each other and oriented in the first direction, and wherein one photovoltaic module of the second row is electrically connected to one photovoltaic module of the third row.

6. The photovoltaic array of claim 5 , wherein the positive-voltage junction box of a first photovoltaic module in the second row is electrically connected to the negative-voltage junction box of a second photovoltaic module in the third row that is adjacent to the first photovoltaic module in the second row.

7. The photovoltaic array of claim 6 , wherein the electrical connection between the positive-voltage junction box of the first photovoltaic module in the second row and the negative-voltage junction box of the second photovoltaic module in the third row further comprises an electrical jumper.

8. The photovoltaic array of claim 1 , wherein on each photovoltaic module the positive-voltage junction box at the first corner and the negative-voltage junction box at the second corner are both along a same long edge of the photovoltaic module.

9. The photovoltaic array of claim 1 , wherein on each photovoltaic module the positive-voltage junction box at the first corner and the negative-voltage junction box at the second corner are both along a same short edge of the photovoltaic module.

10. The photovoltaic array of claim 1 , wherein on each photovoltaic module the positive-voltage junction box and the negative-voltage junction box both have wiring elements extendable from the photovoltaic module.

11. The photovoltaic array of claim 10 , wherein on each photovoltaic module the wiring elements are retractable into the respective positive-voltage junction box or negative-voltage junction box.

Assignees

• Solarcity Corp

Inventors

• Miljkovic David
• Atchley Brian
• West Jack Raymond
• De Vries Nicholas G J

Classifications

• H02S40/34 Primary

  comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes · CPC title

• H02S40/36 Primary

  characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection · CPC title

• Y02E10/50

  Photovoltaic [PV] energy · CPC title