Slot insulating paper

Patent metadata

Field	Value
Publication number	US-10116181-B2
Application number	US-201314441383-A
Country	US
Kind code	B2
Filing date	Nov 6, 2013
Priority date	Nov 14, 2012
Publication date	Oct 30, 2018
Grant date	Oct 30, 2018

Abstract

A slot insulating paper (12) is arranged in a slot (18) of a core (10) of an electric motor or generator. In a state where the slot insulating paper (12) is spread in a sheet shape, a region (high stiffness portion (36)) that is part of the slot insulating paper (12) is a breakage resistance portion having a higher resistance against breakage than the other region (ordinary portion (38)). The slot insulating paper (12) may be formed by laminating a plurality of insulating layers. In the breakage resistance portion, for example, at least one of the laminated insulating layers is a high stiffness layer formed of a high stiffness material. Thus, the breakage resistance portion is formed to have a high stiffness. With a high stiffness, it is possible to improve breakage resistance.

First claim

The invention claimed is:

1. A slot insulating paper arranged in a slot of a core of an electric motor or generator, the slot insulating paper comprising:
a plurality of insulating layers, the plurality of insulating layers having a same shape are laminated, and each insulating layer is connected to another insulating layer to constitute a single sheet, and
a breakage resistance portion that constitutes a region that is part of the slot insulating paper in a state where the slot insulating paper is spread flat, the breakage resistance portion having a higher resistance against breakage than a remaining region of the slot insulating paper,
wherein the slot insulating paper has a uniform thickness;
wherein in the breakage resistance portion, at least one layer includes a reinforced layer;
wherein the plurality of insulating layers includes at least an insulating layer that does not include a reinforced layer, wherein the at least one insulating layer that does not include the reinforced layer is a single sheet layer formed of a single sheet material,
the at least one insulating layer that includes the reinforced layer includes non-reinforced layer,
the at least one insulating layer is bonded to the single sheet layer by an adhesive agent, and
in the at least one insulating layer that includes the reinforced layer and the non-reinforced layer, the reinforced layer and the non-reinforced layer are not directly connected to each other.

2. The slot insulating paper according to claim 1 , wherein a thickness of each of the insulating layers that includes the reinforced layer is uniform.

3. The slot insulating paper according to claim 1 , wherein the breakage resistance portion faces a bottom face of the slot when the slot insulating paper is arranged in the slot.

4. The slot insulating paper according to claim 1 , wherein
the plurality of insulating layers are laminated via adhesive agent, and
a thickness of a layer of the adhesive agent at the breakage resistance portion is larger than a thickness of a layer of the adhesive agent in the remaining region.

5. A core of an electric motor or generator comprising a slot and the slot insulating paper according to claim 4 ,
wherein when the slot insulating paper is arranged in the slot having a slot top opening to a slot bottom face and extends in a direction perpendicular to the slot top opening, the breakage resistance portion is located at the slot bottom face of the slot in the direction the slot extends.

6. The core according to claim 5 , wherein
the breakage resistance portion is a reinforced portion having a higher stiffness than the remaining region, and
the reinforced portion is a band-shaped portion of the slot insulating paper.

7. The core according to claim 5 , wherein both ends of the slot in the direction the slot extends are open.

8. The core according to claim 6 , wherein the reinforced portion faces the bottom face of the slot, when the slot insulating paper is arranged in the slot and when the slot insulating paper is formed so as to match a cross-sectional shape of the slot.

9. The core according to claim 6 , wherein both ends of the slot in the direction the slot extends are open.

10. The slot insulating paper according to claim 1 , wherein the at least one layer that includes the reinforced layer includes non-reinforced layers connected to both ends of the reinforced layer in a width direction.

Assignees

• Hattori Hiroyuki
• Toyota Motor Co Ltd

Inventors

• Hattori Hiroyuki

Classifications

• H01B3/52

  wood; paper; press board · CPC title

• H02K3/345 Primary

  between conductor and core, e.g. slot insulation · CPC title