Hybrid cable, method for its manufacture and use of such a hybrid cable

Patent metadata

Field	Value
Publication number	US-10115498-B2
Application number	US-201715659905-A
Country	US
Kind code	B2
Filing date	Jul 26, 2017
Priority date	Dec 20, 2013
Publication date	Oct 30, 2018
Grant date	Oct 30, 2018

Abstract

An electric lead contains at least three conductors. Each of conductors has a line which is surrounded by a conductor sheath. Two of the conductors are embodied as signal conductors, and form, with a common partial lead sheath surrounding them, a first partial lead, in particular a signal lead. Another of the conductors is embodied as a power conductor and forms a second partial lead, in particular a power lead. The conductors are surrounded by a separating sleeve, which is in turn surrounded by a common sheath of the electric lead. The lead is characterized in that the partial lead sheath has an inner sheath section and an outer sheath section, and the outer sheath section is harder than the inner sheath section.

First claim

The invention claimed is:

1. An electric lead, comprising:
at least three conductors, each having a line being surrounded by a conductor sheath;
two of said conductors are signal conductors;
a common partial lead sheath surrounding said signal conductors, said common partial lead sheath and said signal conductors forming a first partial lead;
another of said conductors is a power conductor forming a second partial lead;
a separating sleeve directly surrounding said first partial lead and said second partial lead, said separating sleeve being formed from a synthetic non-woven fabric or a plastic film; and
a common sheath surrounding said separating sleeve.

2. The lead according to claim 1 , wherein said common partial lead sheath has an inner sheath section and an outer sheath section, and a material of said outer sheath section is harder than a material of said inner sheath section.

3. The lead according to claim 2 , wherein a material of said common sheath is softer than said material of said outer sheath section.

4. The lead according to claim 2 , further comprising a function element connected to said first partial lead, said function element having a housing fabricated from a material which can be connected at least one of chemically or physically to a material of said outer sheath section.

5. The lead according to claim 2 , wherein a material of said conductor sheath of said conductor embodied as said power conductor is softer than said material of said outer sheath section.

6. The lead according to claim 2 , wherein said first and second partial leads form a partial lead bundle which is surrounded by said separating sleeve, said separating sleeve is adapted to an outer contour of said partial lead bundle.

7. The lead according to claim 1 , wherein at least one of said common partial lead sheath of said first partial lead or said common sheath is formed from a thermoplastic polyurethane elastomer.

8. The lead according to claim 1 , wherein said at least one conductor sheath is formed from polyethylene.

9. The lead according to claim 8 , wherein said polyethylene is a cross-linked polyethylene.

10. The lead according to claim 1 , wherein at least one of said conductors has a conductor separating layer being a hot seal layer disposed between said line of said conductor and said conductor sheath of said conductor.

11. The lead according to claim 1 , wherein said first and second partial leads are embodied free of separating means.

12. The lead according to claim 1 , wherein said separating sleeve is applied running in longitudinally to said first and second partial leads.

13. The lead according to claim 1 , wherein said conductor of said second partial lead contains a plurality of wires, said wires are first combined to form a plurality of bundles, each of said bundles is twisted in a limb direction of lay to form a limb, and said limbs are twisted to form a limb stranded conductor, wherein one of said limbs is a centrally guided limb and the limb direction of lay of said centrally guided limb is opposed to the limb direction of lay of other ones of said limbs surrounding said centrally guided limb, and around said centrally guided limb said other limbs are stranded in an opposite direction to the limb direction of lay of said centrally guided limb.

14. The lead according to claim 13 , wherein said limbs are stranded to one another with a reverse twist.

15. The lead according to claim 1 , wherein:
said first partial lead is a signal lead; and
said second partial lead is a power lead.

16. The lead according to claim 1 , wherein said separating sleeve is applied running longitudinally, in a spiral fashion, to said first and second partial leads.

17. The lead according to claim 1 , wherein:
said first partial lead is a signal lead configured for connecting to a wheel rotation sensor or a speed sensor of a motor vehicle; and
said second partial lead is a power lead configured for connecting to an electrical consumer or a power supply.

18. An electric lead, comprising:
at least three conductors, each having a line being surrounded by a conductor sheath;
two of said conductors are signal conductors;
a common partial lead sheath surrounding said signal conductors, said common partial lead sheath being formed from an insulating material, said common partial lead sheath having an inner sheath section and an outer sheath section, said insulating material of said outer sheath section being harder than said insulating material of said inner sheath section, said common partial lead sheath and said signal conductors forming a first partial lead;
another of said conductors is a power conductor forming a second partial lead;
a separating sleeve surrounding said conductors; and
a common sheath surrounding said separating sleeve.

Assignees

• Leoni Kabel Holding Gmbh
• Continental Teves Ag & Co Ohg

Inventors

• Heipel Markus
• Kahouli Lazhar
• Sakai Hideki
• Koeda Akihiro

Classifications

• H01B13/0036

  Details · CPC title

• H01B13/01209

  Details · CPC title

• H01B7/24

  Devices affording localised protection against mechanical force or pressure · CPC title

• H01B3/441

  from alkenes · CPC title

• H01B7/1885

  Inter-layer adherence preventing means · CPC title