Composite body, honeycomb structural body, and method for manufacturing composite body

Patent metadata

Field	Value
Publication number	US-10115494-B2
Application number	US-201514640594-A
Country	US
Kind code	B2
Filing date	Mar 6, 2015
Priority date	Mar 19, 2014
Publication date	Oct 30, 2018
Grant date	Oct 30, 2018

Abstract

A composite body including a substrate and a forming portion which is composed of a composite phase containing a perovskite oxide and a metal oxide different from the perovskite oxide and which is formed on the substrate. The composite body may be a composite body manufactured by a manufacturing method including a forming step of firing in an oxidizing atmosphere, a laminated body in which an inorganic raw material powder containing a compound powder and a metal powder is disposed on a substrate so as to form a forming portion composed of a composite phase containing a perovskite oxide and a metal oxide different from the perovskite oxide on the substrate.

First claim

What is claimed is:

1. A honeycomb structural body comprising:
a substrate; and
a forming portion formed on the substrate and being composed of a composite phase,
wherein the composite phase is an oxide ceramic containing a perovskite oxide and a metal oxide different from the perovskite oxide, the metal oxide contained in the composite phase being a single metal oxide containing the same metal element as that of the metal element at the B site of the perovskite oxide.

2. The honeycomb structural body according to claim 1 , comprising:
a first member functioning as the substrate,
a second member; and
the forming portion functioning as a bonding portion bonding the first member and the second member.

3. The honeycomb structural body according to claim 2 , wherein the bonding portion has a partially exposed surface at the side of the second member.

4. The honeycomb structural body according to claim 2 , wherein the composite phase contains 5 to 45% by volume of the perovskite oxide.

5. The honeycomb structural body according to claim 2 , wherein the composite phase contains La 2 CuO 4 as the perovskite oxide and CuO as the metal oxide or contains SrFeO 3 as the perovskite oxide and Fe 2 O 3 as the metal oxide.

6. The honeycomb structural body according to claim 1 , wherein the composite phase contains 5 to 45% by volume of the perovskite oxide.

7. The honeycomb structural body according to claim 1 , wherein the composite phase contains 55 to 95% by volume of the metal oxide.

8. The honeycomb structural body according to claim 1 , wherein the composite phase contains La 2 CuO 4 as the perovskite oxide and CuO as the metal oxide or contains SrFeO 3 as the perovskite oxide and Fe 2 O 3 as the metal oxide.

9. The honeycomb structural body according to claim 1 , having an electrical conductivity of 10 −4 S/cm or more.

10. The honeycomb structural body according to claim 1 , wherein an adhesive strength between the substrate and the forming portion is 3.0 MPa or more.

11. The honeycomb structural body according to claim 1 , which is obtained by firing a laminated body in an oxidizing atmosphere, the laminated body in which an inorganic raw material powder containing a compound powder and a metal powder is disposed on the substrate.

12. The honeycomb structural body according to claim 1 ,
wherein the substrate is a honeycomb substrate having a honeycomb structure, and
the forming portion is an electrode portion formed on the honeycomb substrate.

13. A method for manufacturing the honeycomb structural body according to claim 1 , the method comprising:
a forming step of firing a laminated body in an oxidizing atmosphere, the laminated body in which an inorganic raw material powder containing a compound powder and a metal powder is disposed on the substrate to form the forming portion composed of the composite phase.

14. The method for manufacturing the honeycomb structural body according to claim 13 , wherein the method comprises a bonding step in which the inorganic raw material powder containing the compound powder and the metal powder is disposed between the substrate functioning as a first member and a second member to form the forming portion functioning as a bonding portion which is composed of the composite phase and which bonds the first member and the second member.

15. The method for manufacturing the honeycomb structural body according to claim 13 , wherein the compound powder includes one or more type selected from the group consisting of an oxide powder, a carbonate powder, a hydroxide salt powder, and a chloride salt powder.

16. The method for manufacturing the honeycomb structural body according to claim 13 , wherein the inorganic raw material powder contains 5 to 50% by mass of the compound powder and 50 to 95% by mass of the metal powder.

17. The method for manufacturing the honeycomb structural body according to claim 13 , wherein the oxidizing atmosphere is an air atmosphere.

18. The method for manufacturing the honeycomb structural body according to claim 13 , wherein the firing is performed at a firing temperature of 400° C. to 900° C.

19. The method for manufacturing the honeycomb structural body according to claim 13 , wherein the inorganic raw material powder contains La 2 O 3 as the compound powder and Cu as the metal powder or contains SrCO 3 as the compound powder and Fe as the metal powder.

Assignees

• Ngk Insulators Ltd

Inventors

• Izumi Yunie
• Kobayashi Yoshimasa

Classifications

• C04B2235/40

  Metallic constituents or additives not added as binding phase · CPC title

• Y10T428/24149

  Honeycomb-like · CPC title

• C04B38/0006

  Honeycomb structures (from one or more corrugated sheets by winding or stacking C04B38/0083) · CPC title

• C04B2237/365

  Silicon carbide · CPC title

• C04B35/2608

  Compositions containing one or more ferrites of the group comprising manganese, zinc, nickel, copper or cobalt and one or more ferrites of the group comprising rare earth metals, alkali metals, alkaline earth metals or lead · CPC title