Porous graphene based composite membranes for nanofiltration, desalination, and pervaporation

Patent metadata

Field	Value
Publication number	US-10112150-B2
Application number	US-201515325451-A
Country	US
Kind code	B2
Filing date	Jul 15, 2015
Priority date	Jul 17, 2014
Publication date	Oct 30, 2018
Grant date	Oct 30, 2018

Abstract

Membranes of the present disclosure possess very thin barrier layers, with high selectivity, high throughput, low fouling, and are long lasting. The membranes include graphene and/or graphene oxide barrier layers on a nanofibrous supporting scaffold. Methods for forming these membranes, as well as uses thereof, are also provided. In embodiments, an article of the present disclosure includes a nanofibrous scaffold; at least a first layer of nanoporous graphene, nanoporous graphene oxide, or combinations thereof on at least a portion of a surface of the nanofibrous scaffold; an additive such as crosslinking agents and/or particles on an outer surface of the at least first layer of nanoporous graphene, nanoporous graphene oxide, or combinations thereof.

First claim

What is claimed is:

1. An article comprising:
a nanofibrous scaffold;
at least a first layer of nanoporous graphene, nanoporous graphene oxide, or combinations thereof on at least a portion of a surface of the nanofibrous scaffold;
an additive selected from the group consisting of cross-linking agents and particles on an outer surface of the at least first layer of nanoporous graphene, nanoporous graphene oxide, or combinations thereof; and
at least a second layer of nanoporous graphene, nanoporous graphene oxide, or combinations thereof on at least a portion of the surface of the first layer of nanoporous graphene, nanoporous graphene oxide, or combinations thereof, such that the additive is between the first and second layers of nanoporous graphene, nanoporous graphene oxide, or combinations thereof.

2. The article of claim 1 , wherein the nanofibrous scaffold comprises a polymer selected from the group consisting of polyolefins, polysulfones, fluoropolymers, polyesters, polyamides, polycarbonates, polystyrenes, polynitriles, polyacrylates, polyacetates, polyalcohols, polysaccharides, proteins, polyalkylene oxides, polyurethanes, polyureas, polyimines, polyacrylic acids, polymethacrylic acids, polysiloxanes, poly(ester-co-glycol) copolymers, poly(ether-co-amide) copolymers, derivatives thereof and copolymers thereof.

3. The article of claim 1 , wherein the nanofibrous scaffold comprises a polymer selected from the group consisting of polyethylene, polypropylene, polyethersulfone, polyvinylidene fluoride, polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, nylon 6, nylon 66, nylon 12, polystyrene, polyacrylonitrile, polymethyl methacrylate, polyvinyl acetate, polyvinyl alcohol, chitosan, cellulose, collagen, gelatin, polyethylene oxide, polyethylene glycol, polyvinyl chloride, polyethylene imine, polyvinylpyrrolidone, polydimethylsiloxane, derivatives thereof and copolymers thereof.

4. The article of claim 1 , wherein the nanofibrous scaffold has a thickness of from about 1 μm to about 500 μm.

5. The article of claim 1 , wherein the nanofibrous scaffold has voids possessing a diameter from about 10 nm to about 200 μm.

6. The article of claim 1 , wherein the first layer, the second layer, or both, may have a thickness from about 10 nm to about 1000 nm.

7. The article of claim 1 , wherein the first layer, the second layer, or both, may possess pores having an average diameter from about 1 nm to about 1000 nm.

8. The article of claim 1 , wherein the first layer, the second layer, or both, have a mean surface porosity from about 10% to about 70%.

9. The article of claim 1 , wherein the cross-linking agent is selected from the group consisting of boric acid, ethylenediamine, butylenediamine, p-phenylenediamine, glutaraldehyde, epichlorohydrin, phosphorus oxychloride, trimetaphosphate, linear mixed anhydrides of acetic and di- or tribasic carboxlic acids, vinyl sulfone, diepoxides, cyanuric chloride, aldehydes, formaldehyde, acetaldehyde, acrolein, 1,4-butanediol diglycidyl ether, glyoxal, glyoxylic acid, oxydisuccinic acid, citric acid, fumaric acid, and combinations thereof.

10. The article of claim 1 , wherein the particles are selected from the group consisting of cellulose nanofibers, polyhedral oligomeric silsesquioxane, silica nanoparticles, carbon nanotubes, carbon nanofibers, and combinations thereof.

11. The article of claim 1 , wherein the spacing between the first layer and the second layer is from about 0.3 nm to about 100 nm.

12. An article comprising:
a nanofibrous scaffold;
at least a first layer of nanoporous graphene, nanoporous graphene oxide, or combinations thereof on at least a portion of a surface of the nanofibrous scaffold, the first layer possessing pores having an average diameter from about 1 nm to about 1000 nm;
an additive selected from the group consisting of cross-linking agents and particles on an outer surface of the at least first layer of nanoporous graphene, nanoporous graphene oxide, or combinations thereof; and
at least a second layer of nanoporous graphene, nanoporous graphene oxide, or combinations thereof on at least a portion of the surface of the first layer of nanoporous graphene, nanoporous graphene oxide, or combinations thereof, the second layer possessing pores having an average diameter from about 1 nm to about 1000 nm,
wherein the additive is between the first and second layers of nanoporous graphene, nanoporous graphene oxide, or combinations thereof.

13. The article of claim 12 , wherein the nanofibrous scaffold comprises a polymer selected from the group consisting of polyolefins, polysulfones, fluoropolymers, polyesters, polyamides, polycarbonates, polystyrenes, polynitriles, polyacrylates, polyacetates, polyalcohols, polysaccharides, proteins, polyalkylene oxides, polyurethanes, polyureas, polyimines, polyacrylic acids, polymethacrylic acids, polysiloxanes, poly(ester-co-glycol) copolymers, poly(ether-co-amide) copolymers, derivatives thereof and copolymers thereof.

14. The article of claim 12 , wherein the nanofibrous scaffold comprises a polymer selected from the group consisting of polyethylene, polypropylene, polyethersulfone, polyvinylidene fluoride, polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, nylon 6, nylon 66, nylon 12, polystyrene, polyacrylonitrile, polymethyl methacrylate, polyvinyl acetate, polyvinyl alcohol, chitosan, cellulose, collagen, gelatin, polyethylene oxide, polyethylene glycol, polyvinyl chloride, polyethylene imine, polyvinylpyrrolidone, polydimethylsiloxane, derivatives thereof and copolymers thereof.

15. The article of claim 12 , wherein the nanofibrous scaffold has a thickness of from about 1 μm to about 500 μm.

16. The article of claim 12 , wherein the nanofibrous scaffold has voids possessing a diameter from about 10 nm to about 200 μm.

17. The article of claim 12 , wherein the first layer, the second layer, or both, may have a thickness from about 10 nm to about 1000 nm.

18. The article of claim 12 , wherein the first layer, the second layer, or both, have a mean surface porosity from about 10% to about 70%.

19. The article of claim 12 , wherein the cross-linking agent is selected from the group consisting of boric acid, ethylenediamine, butylenediamine, p-phenylenediamine, glutaraldehyde, epichlorohydrin, phosphorus oxychloride, trimetaphosphate, linear mixed anhydrides of acetic and di- or tribasic carboxlic acids, vinyl sulfone, diepoxides, cyanuric chloride, aldehydes, formaldehyde, acetaldehyde, acrolein, 1,4-butanediol diglycidyl ether, glyoxal, glyoxylic acid, oxydisuccinic acid, citric acid, fumaric acid, and combinations thereof.

20. The article of claim 12 , wherein the particles are selected from the group consisting of cellulose nanofibers, polyhedral oligomeric silsesquioxane, silica nanoparticles, carbon nanotubes, carbon nanofibers, and combinations thereof.

21. The article of claim 12 , wherein the spacing between the first layer and the second layer is from about 0.3 nm to about 100 nm.

Assignees

• Univ New York State Res Found

Inventors

• Chu Benjamin
• Hsiao Benjamin S
• Ma Hongyang
• Wang Zhe

Classifications

• B01D69/12 Primary

  Composite membranes; Ultra-thin membranes · CPC title

• B01D71/38

  Polyalkenylalcohols; Polyalkenylesters; Polyalkenylethers; Polyalkenylaldehydes; Polyalkenylketones; Polyalkenylacetals; Polyalkenylketals · CPC title

• B01D69/10

  Supported membranes; Membrane supports · CPC title

• B01D71/024

  Oxides · CPC title

• B01D71/40

  Polymers of unsaturated acids or derivatives thereof, e.g. salts, amides, imides, nitriles, anhydrides, esters · CPC title