Methods and apparatus for controlling power converters in parallel connection

Patent metadata

Field	Value
Publication number	US-10110011-B2
Application number	US-201214370819-A
Country	US
Kind code	B2
Filing date	Jan 5, 2012
Priority date	Jan 5, 2012
Publication date	Oct 23, 2018
Grant date	Oct 23, 2018

Abstract

An uninterruptible power supply (UPS) system (100) comprises a plurality of UPS units (UPS-1, UPS-2) connected in parallel. Each UPS unit comprises a power converter (124) for supplying a share (i load 1, i_load_2) of a total load current (i_tot). The total load is shared automatically between UPS units of power ratings, in a proportionate manner. A controller 130 of each converter is arranged to establish real-time feedback control of a current supplied by the power converter. An exchange current (i_exch) for each converter represents an imbalance between an output current of the converter in question and output currents of the parallel converters. Exchange current sensing circuits of the parallel-connected UPS units are connected together. The controller steers the exchange current of each converter toward a value (i_exc_c) that is a non-zero proportion of a current (i_mut) sensed within the converter. Said non-zero proportion is calculated such that the exchange current will be steered towards a positive value in the case of a converter with higher than average nominal power rating and toward a negative value in the case of a converter with lower than average power rating.

First claim

The invention claimed is:

1. A method for controlling a number of power converters that are connected in parallel to supply a total electric current to a load, each power converter having a different nominal power rating, the method comprising: establishing real-time feedback control within each power converter so as to control a current supplied by that converter in accordance with a desired condition of supply; sensing in real time an imbalance current for each converter, the imbalance current representing an imbalance between an output current of the converter in question and output currents of the other converters operating in parallel; and modifying said feedback control in response to the sensed imbalance current so as to steer the imbalance current of each converter toward a value that is a non-zero proportion of a current supplied by the converter, the non-zero proportion being different converters having different nominal power ratings, whereby each converter is controlled to supply a predetermined proportion of the total electric current that is different for converters having different nominal power ratings;
wherein said non-zero proportion for each converter is calculated by comparing its nominal power rating with an average power rating of all the converters connected in parallel, so that the imbalance current will be steered towards a positive value in the case of a converter with higher than average nominal power rating and toward a negative value in the case of a converter with lower than average power rating.

2. A method as claimed in claim 1 wherein said non-zero proportion is calculated within each individual converter, based on information of their own power rating and information of power ratings obtained automatically by communication between the power converters.

3. A method as claimed in claim 2 wherein said non-zero proportion is re-calculated automatically within each individual converter, in the event of a change in the operating status of one of said converters.

4. A method as claimed in claim 1 wherein said imbalance current is sensed by an imbalance current sensing circuit within each converter, each imbalance current sensing circuit being directly connected to one another to share an analog signal.

5. A method as claimed in claim 1 wherein said imbalance current is sensed at the output of a switched leg within the converter, prior to smoothing by a capacitor at the output of the converter.

6. A method as claimed in claim 1 wherein each of said power converters is part of an uninterruptible power supply (UPS) unit, each UPS unit being connected between a mains electricity supply and said load, and each including a battery for supplying power to said power converter in the event of failure of said mains supply.

7. A method as claimed in claim 1 wherein each of said power converters is a multi-phase power converter and said supplied current is one phase of a multi-phase supply, and wherein said imbalance current sensing and feedback control are implemented in parallel for each phase of said multi-phase supply.

8. A power converter apparatus suitable for use as one of a number of power converters that are connected in parallel to supply a total electric current to a load, the power converter having a nominal power rating and comprising: a plurality of switches and other components connected to be operable as a power converter; a controller arranged to establish real-time feedback control of said switches so as to control a current supplied by the power converter in response to one or more sensor inputs and in accordance with a desired condition of supply; and a module for sensing in real time an imbalance current for each converter, the imbalance current representing an imbalance between an output current of the converter in question and output currents of the other converters operating in parallel; wherein said controller is arranged to modify said feedback control in response the sensed imbalance current so as to steer the imbalance current of each converter toward a value that is a non-zero proportion of a current sensed within the converter when connected in parallel with at least one other power converter having a different nominal power rating, to supply the total electric current to the load;
wherein said controller is arranged to calculate said non-zero proportion by comparing its nominal power rating with an average power rating of all the converters connected in parallel, so that the imbalance current will be steered towards a positive value in the case of a converter with higher than average nominal power rating and toward a negative value in the case of a converter with lower than average power rating.

9. A power converter as claimed in claim 8 wherein said controller is arranged to calculate said non-zero proportion automatically, and for this purpose to information of power ratings automatically by communication with other power converters.

10. A power converter as claimed in claim 9 wherein said controller is arranged to re-calculate said non-zero proportion automatically in the event of a change in the operating status of one of said converters.

11. A power converter as claimed in claim 8 wherein said module for sensing imbalance current comprises an imbalance current sensing circuit associated with the converter, said circuit having terminals for connection to imbalance current sensing circuits of other power converters operating in parallel.

12. An uninterruptible power supply (UPS) system comprising a plurality of UPS units connected in parallel, wherein each UPS unit comprises a power converter with an imbalance current sensing circuit as claimed in claim 11 , and wherein the imbalance current sensing circuits of the parallel-connected UPS units are connected together by said terminals.

13. A power converter as claimed in claim 8 wherein said converter comprises an output capacitor connected between said switches and an output of the power converter for smoothing the supplied current, and wherein said imbalance current is sensed at the output of said switches within the converter, prior to smoothing by the output capacitor.

14. A power converter as claimed in claim 8 wherein said power converter is part of an uninterruptible power supply (UPS) unit, the UPS unit being adapted for connection between a mains electricity supply and said load, and including a battery for supplying power to said power converter in the event of failure of said mains supply.

15. A power converter as claimed in claim 8 wherein said power converter is a multi-phase power converter and said supplied current is one phase of a multi-phase supply, and wherein said switches, said imbalance current sensing and said feedback control are implemented in parallel for each phase of said multi-phase supply.

16. An uninterruptible power supply (UPS) system comprising a plurality of UPS units connected in parallel, wherein each UPS unit comprises a power converter as claimed in claim 8 .

17. A non-transitory computer-readable medium having instructions encoded thereon that, when acted upon by a processor, cause a power converter to operate with a non-zero imbalance current, according to a method comprising: establishing real-time feedback control so as to control a current supplied by the converter in accordance with a desired condition of supply; sensing in real time the imbalance current for the converter, the imbalance current representing an imbalance between an output current of the converter and output currents of other converters operating in parallel; and modifying said feed

Assignees

• Rozand Daniel
• Chambon Patrick
• De Cesaris Stefano
• Schneider Electric It Corp

Inventors

• Rozand Daniel
• Chambon Patrick
• De Cesaris Stefano

Classifications

• Y10T307/707

  Cross-Sectional Technologies · mapped topic

• H02J3/46 Primary

  Controlling the sharing of generated power between the generators, sources or networks · CPC title

• H02J9/062

  for AC powered loads · CPC title

• H02M3/005

  using Cuk converters · CPC title