Protective element

Patent metadata

Field	Value
Publication number	US-10109439-B2
Application number	US-201414779464-A
Country	US
Kind code	B2
Filing date	Apr 24, 2014
Priority date	Apr 25, 2013
Publication date	Oct 23, 2018
Grant date	Oct 23, 2018

Abstract

To spread flux evenly across the entire surface of a rectangular meltable conductor, a protective element includes: an insulating substrate; a heat-generating resistor disposed on the insulating substrate; a first and a second electrodes laminated onto the insulating substrate; a heat-generating element extracting electrode overlapping the heat-generating resistor in a state electrically insulated therefrom and electrically connected to the heat-generating resistor on a current path between the first and the second electrodes; a rectangular meltable conductor laminated between the heat-generating element extracting electrode and the first and the second electrodes for interrupting a current path between the first electrode and the second electrode by being melted by heat; and a plurality of flux bodies disposed on the meltable conductor; wherein the flux bodies are disposed along the heat-generating resistor.

First claim

The invention claimed is:

1. A protective element comprising:
an insulating substrate;
a heat-generating resistor being rectangular and disposed on the insulating substrate;
a first electrode and a second electrode, the first and second electrodes being laminated onto the insulating substrate;
a heat-generating element extracting electrode overlapping the heat-generating resistor in a state electrically insulated therefrom and electrically connected to the heat-generating resistor on a current path between the first and the second electrodes;
a meltable conductor being rectangular and laminated between the heat-generating element extracting electrode and the first and the second electrodes for interrupting a current path between the first electrode and the second electrodes by being melted by heat,
wherein the meltable conductor and the heat-generating resistor are superimposed and arranged such that a longitudinal direction of the meltable conductor and a longitudinal direction of the heat-generating resistor are in the same direction; and
a plurality of flux bodies disposed along the heat-generating resistor and disposed above the meltable conductor,
wherein above the meltable conductor is on a side of the meltable conductor opposite to a side of the meltable conductor on which the insulating substrate is disposed, the insulating substrate being disposed below the meltable conductor; and
a plurality of ribs disposed along the heat-generating resistor, each of the plurality of flux bodies being held at a predetermined position by a rib of the plurality of ribs, so that the plurality of flux bodies are equal in size.

2. The protective element according to claim 1 , wherein at least one of the plurality of flux bodies is disposed on a heat generation center of the heat-generating resistor.

3. The protective element according to claim 1 , wherein the plurality of flux bodies are disposed along and above the heat-generating resistor.

4. The protective element according to claim 3 , wherein each of the plurality of flux bodies covers a region extending from above the heat-generating resistor of the meltable conductor across a melting portion.

5. The protective element according to claim 1 , wherein the plurality of flux bodies are disposed along a melting portion between the heat-generating element extracting electrode and the first and second electrodes.

6. The protective element according to claim 1 , wherein the plurality of flux bodies are disposed above the heat-generating resistor, and along a melting portion between the heat-generating element extracting electrode and the first and second electrodes.

7. The protective element according to claim 1 , wherein the plurality of flux bodies are disposed symmetrically about a heat generation center of the heat-generating resistor.

8. The protective element according to claim 1 further comprising:
a holding mechanism for holding each of the plurality of flux bodies at a predetermined position on the meltable conductor.

9. The protective element according to claim 8 further comprising:
a covering member for covering above the insulating substrate, the covering comprising the plurality of ribs;
wherein each of the plurality of flux bodies is held at the predetermined position by a corresponding rib of the plurality of ribs, which is provided on the covering member.

10. The protective element according to claim 8 ,
wherein the meltable conductor has a holding hole provided therein for holding the plurality of flux bodies; and
wherein each of the plurality of flux bodies is held at the predetermined position by the holding hole provided in the meltable conductor.

11. The protective element according to claim 8 further comprising:
a covering member for covering above the insulating substrate;
wherein a convex for holding the plurality of flux bodies is provided on the meltable conductor between the meltable conductor and the covering member; and
wherein each of the plurality of flux bodies is held at a predetermined position by the convex provided on the meltable conductor.

12. The protective element according to claim 8 further comprising:
a flux holding member disposed on the insulating substrate, the flux holding member comprising the plurality of ribs;
wherein each of the plurality of flux bodies is held at the predetermined position by a corresponding rib of the plurality of ribs, which is provided on the covering member.

13. The protective element according to claim 8 further comprising:
a flux holding member disposed on the insulating substrate;
wherein a convex for holding the plurality of flux bodies is provided on the meltable conductor between the meltable conductor and the flux holding member; and
wherein each of the plurality of flux bodies is held at a predetermined position between the convex provided on the meltable conductor and the flux holding member.

Assignees

• Dexerials Corp

Inventors

• Komori Chisato
• Mukai Koichi
• Furuta Kazutaka
• Araki Toshiaki
• Ejima Koji
• Fujihata Takashi

Classifications

• H01H37/761 Primary

  with a fusible element forming part of the switched circuit (H01H37/767 takes precedence) · CPC title

• H01H37/34 Primary

  Means for transmitting heat thereto, e.g. capsule remote from contact member · CPC title

• H01H2085/0283

  Structural association with a semiconductor device · CPC title