System and method for dectection and signaling of component end-of-life in a dissolved oxygen sensor

Patent metadata

Field	Value
Publication number	US-10107755-B2
Application number	US-201515124532-A
Country	US
Kind code	B2
Filing date	Mar 19, 2015
Priority date	Mar 20, 2014
Publication date	Oct 23, 2018
Grant date	Oct 23, 2018

Abstract

Embodiments as disclosed herein may include a sensor including a luminophor exposed to a fluid flow path. The luminophor may emit light in response to illumination by an excitation light source. The magnitude of light emitted by the luminophor in response to illumination may be determined. It can be determined if this magnitude is within a threshold of the baseline magnitude and an alarm state set based on this determination. This alarm state may indicate that the luminophor has reached an end-of-life state or otherwise should be replaced.

First claim

What is claimed is:

1. A dissolved oxygen sensor, comprising:
a window of optically transparent material wherein a luminophor is attached to a first side of the window capable of being exposed to a fluid;
an optical probe opposite the window from a fluid flow path and the luminophor, wherein the optical probe includes:
an excitation light source configured to illuminate the luminophor;
a photodiode configured to receive light emitted by the luminophor in response to illumination; and
an electronic component having a baseline magnitude associated with the luminophor stored therein and programmed to:
determine a magnitude of the light emitted from the luminophor;
determine if the magnitude of the light emitted from the luminophor is within a threshold of the baseline magnitude of the light emitted from the luminophor; and
set an alarm state associated with the luminophor based on the determination if the magnitude of the light emitted from the luminophor is within a threshold of the baseline magnitude.

2. The dissolved oxygen sensor of claim 1 , wherein the threshold is 50%.

3. The dissolved oxygen sensor of claim 1 , wherein the baseline magnitude is determined during calibration of the dissolved oxygen sensor.

4. The dissolved oxygen sensor of claim 1 , wherein the calibration occurs at atmosphere.

5. The dissolved oxygen sensor of claim 1 , wherein the electronic component is configured to determine a measure of oxygen concentration based on the light emitted by the luminophor.

6. The dissolved oxygen sensor of claim 5 , wherein the determination of the magnitude of the light emitted by the luminophor and the measure of oxygen concentration is based on a same signal determined from the light emitted by the luminophor.

7. The dissolved oxygen sensor of claim 1 , wherein the dissolved oxygen sensor comprises an optical reception guide having a first end proximate the window, wherein the optical reception guide is configured to receive the light emitted by the luminophor received at the first end in response to illumination of the luminophor by the excitation light source and conduct the light to the photodiode adjacent to a second end of the optical reception guide distal the window, wherein the photodiode and optical reception guide are aligned on an axis; and a printed circuit board (PCB) includes the electronic components and the PCB is aligned on the axis with the photodiode and the optical reception guide, and the photodiode is coupled to the PCB.

8. The dissolved oxygen sensor of claim 1 wherein the window is in contact with the fluid.

9. The dissolved oxygen sensor of claim 1 wherein the window or the luminophor is replaceable.

10. A method for operating a dissolved oxygen sensor, comprising:
illuminating a luminophor using an excitation light source;
receiving light emitted by the luminophor in response to illumination;
determining a magnitude of the light emitted from the luminophor;
determining if the magnitude of the light emitted from the luminophor is within a threshold of a baseline magnitude of the light emitted from the luminophor; and
setting an alarm state associated with the luminophor based on the determination if the magnitude of the light emitted from the luminophor is within a threshold of the baseline magnitude.

11. The method of claim 10 , wherein the threshold is 50%.

12. The method of claim 10 , wherein the baseline magnitude is determined during calibration of the dissolved oxygen sensor.

13. The method of claim 12 , wherein the calibration occurs at atmosphere.

14. The method of claim 10 , further comprising determining a measure of oxygen concentration based on the light emitted by the luminophor.

15. The method of claim 14 , wherein the determination of the magnitude of the light emitted by the luminophor and the measure of oxygen concentration is based on a same signal determined from the light emitted by the luminophor.

16. A computer readable medium, comprising instructions for controlling a dissolved oxygen sensor, the instructions for:
operating an excitation light source to illuminate a luminophor using the excitation light source;
receiving a signal determined based on light emitted by the luminophor in response to the illumination by the excitation light source;
determining a magnitude of the light emitted from the luminophor based on the signal;
determining if the magnitude of the light emitted from the luminophor is within a threshold of a baseline magnitude of the light emitted from the luminophor; and
setting an alarm state associated with the luminophor based on the determination if the magnitude of the light emitted from the luminophor is within a threshold of the baseline magnitude.

17. The computer readable medium of claim 16 , wherein the threshold is 50%.

18. The computer readable medium of claim 16 , wherein the baseline magnitude is determined during calibration of the dissolved oxygen sensor.

19. The computer readable medium of claim 18 , where the calibration occurs at atmosphere.

20. The computer readable medium of claim 16 , further comprising instructions for determining a measure of oxygen concentration based on the light emitted by the luminophor.

21. The computer readable medium of claim 20 , wherein the determination of the magnitude of the light emitted by the luminophor and the measure of oxygen concentration is based on the signal determined based on the light emitted by the luminophor.

Assignees

• Entegris Jetalon Solutions Inc
• Entegris Inc

Inventors

• Machuca Francisco Javier
• Chiarello Ronald Phillip
• Montgomery Kyle William

Classifications

• G01N2021/7786

  Fluorescence · CPC title

• G01N33/18 Primary

  Water · CPC title

• G01N33/1806

  Biological oxygen demand [BOD] or chemical oxygen demand [COD] · CPC title

• A61B5/0833

  Measuring rate of oxygen consumption · CPC title

• G01N21/77

  by observing the effect on a chemical indicator · CPC title