Masonry blocks

Patent metadata

Field	Value
Publication number	US-10106461-B2
Application number	US-201815969297-A
Country	US
Kind code	B2
Filing date	May 2, 2018
Priority date	Apr 16, 2014
Publication date	Oct 23, 2018
Grant date	Oct 23, 2018

Abstract

Crumb Rubber augmented masonry blocks including cement, aggregate, water, and crumb rubber. Crumb rubber is extracted from scrape tires after being processed and then mixed in specified percentages with aggregate, cement and water. In the present disclosure sand, which is used in the formation of conventional blocks, is replaced with crumb rubber to produce a sand-free masonry block containing crumb rubber. The developed crumb rubber masonry blocks satisfied the ASTM non-load bearing requirements in addition to satisfying the water absorption test.

First claim

The invention claimed is:

1. A sand-free non-load bearing masonry block, comprising:
22-28 wt % cement;
52-58 wt % of an aggregate, which is not crumb rubber;
2-9 wt % water; and
12-18 wt % crumb rubber relative to the total weight of the masonry block;
wherein the crumb rubber is in the form of coarse particles having a particle size of 1.8-3.5 mm and fine particles having a particle size of 100-148 μm, and the crumb rubber is surface treated with hydrogen peroxide,
wherein the masonry block has a thermal conductivity of 0.3-0.58 W/m·K.

2. The masonry block of claim 1 , wherein a ratio of the coarse particles to the fine particles ranges from 2:1 to 1:2.

3. The masonry block of claim 2 , wherein the ratio of the coarse particles to the fine particles is about 1:1.

4. The masonry block of claim 1 , which has a unit weight of 1000-1250 kg/m 3 .

5. The masonry block of claim 1 , wherein the masonry block has a water absorption of 6.0-9.0% as determined by ASTM C 642.

6. The masonry block of claim 1 , wherein the aggregate is a crushed recycled concrete material.

7. The masonry block of claim 1 , wherein no aggregate, filler, or additive which comprises a group 13 element is present in the masonry block.

8. The masonry block of claim 7 , wherein the group 13 element is boron.

9. The masonry block of claim 1 , which consists of the cement, the aggregate, the water and the crumb rubber.

Assignees

• Univ King Fahd Pet & Minerals

Inventors

• Al-Aqeeli Nasser M
• Assehdi Homoud M
• Maslehuddin Mohammad

Classifications

• C04B26/02

  Macromolecular compounds · CPC title

• C04B26/006 Primary

  Waste materials as binder · CPC title

• C04B2111/00646

  Masonry mortars · CPC title

• C04B2111/1056

  Silica-free or very low silica-content materials · CPC title

• C04B28/02 Primary

  containing hydraulic cements other than calcium sulfates · CPC title