Sheet manufacturing method and manufacturing apparatus

Patent metadata

Field	Value
Publication number	US-10106361-B2
Application number	US-201415033983-A
Country	US
Kind code	B2
Filing date	Oct 30, 2014
Priority date	Nov 4, 2013
Publication date	Oct 23, 2018
Grant date	Oct 23, 2018

Abstract

The present invention provides a sheet manufacturing method comprising: an unwinding step of supplying an object from a roll on which the object is wound; a feeding step of feeding the supplied object; and a cutting step of cutting the fed object, wherein the cutting comprises sheet-cutting in which the object is cut in the width direction of the object. Further, the present invention provides a sheet manufacturing apparatus comprising: an unwinding part for supplying an object from a roll on which the object is wound; a feeding part for feeding the supplied object; and a cutting part for the fed object, wherein the cutting comprises sheet-cutting in which the object is cut in the width direction of the object.

First claim

What is claimed is:

1. A method of manufacturing a sheet comprising:
supplying an object from a roll on which the object is wound;
transporting the supplied object;
cutting the transported object comprising a sheet cutting operation of cutting the object along a width of the object; and
suppressing, using a non-contact vibration suppressing unit disposed on a path along which the object is transported, vibrations of the object
wherein transporting the supplied object comprises floating the object in a non-contact manner by generating ultrasonic vibrations from an ultrasonic vibrator, the ultrasonic vibrator being disposed to face the object, and applying repelling force induced from the ultrasonic vibrations to the object,
wherein the non-contact vibration suppressing unit comprises a first ultrasonic vibrator and a second ultrasonic vibrator, the first and second ultrasonic vibrators being spaced apart from and facing each other such that the object is to be transported therebetween,
wherein the first and second ultrasonic vibrators hold the object therebetween in a non-contact manner by generating ultrasonic vibrations and applying repelling force induced from the ultrasonic vibrations to the object, thereby suppressing vibrations of the object,
wherein the non-contact vibration suppressing unit holds the object in a non-contact manner right before and/or right after cutting the object, and
wherein the first ultrasonic vibrator has a hole or a slit, and cutting the transported object comprises irradiating the object with a laser beam through the hole or the slit.

2. The method according to claim 1 , wherein transporting the supplied object further comprises transporting the supplied object using a contact transportation unit in contact with at least one part of the object.

3. The method according to claim 2 , wherein
the object comprises an effective area and an ineffective area around the effective area, and
the ultrasonic vibrator floats the object by applying the repelling force to the effective area, and the contact transportation unit comes into contact with the ineffective area.

4. The method according to claim 2 , wherein the contact transportation unit comprises at least one selected from the group consisting of a conveyor belt, a roller and a moving clamp, each of which is to come into contact with the object.

5. The method according to claim 1 , wherein transporting the object is performed by a transportation unit, wherein the transportation unit comprises:
a web transportation unit transporting a web of the object before the sheet cutting operation; and
a sheet transportation unit transporting a sheet of the object separated from the web of the object by the sheet cutting operation,
wherein a transportation speed of the sheet is greater than a transportation speed of the web right after the sheet cutting operation.

6. The method according to claim 1 , wherein cutting the transported object comprises cutting the object in a non-contact manner.

7. The method according to claim 6 , wherein cutting the transported object comprises cutting the object in a non-contact manner using a laser.

8. The method according to claim 1 , wherein cutting the transported object comprises a trim cutting operation of trimming away an edge portion of the object along a length of the object.

9. The method according to claim 8 , further comprising suppressing vibrations of a portion trimmed away from the object using a non-contact vibration suppressing unit disposed on a path along which the trimmed portion is discharged.

10. The method according to claim 9 , wherein the non-contact vibration suppressing unit comprises a first ultrasonic vibrator and a second ultrasonic vibrator, the first and second ultrasonic vibrators being spaced apart from and facing each other such that the trimmed portion is to pass therebetween,
wherein the first and second ultrasonic vibrators hold the trimmed portion therebetween in a non-contact manner by generating ultrasonic vibrations and applying repelling force induced from the ultrasonic vibrations to the trimmed portion, thereby suppressing vibrations of the trimmed portion.

11. The method according to claim 1 , wherein the object comprises a thin object.

12. The method according to claim 11 , wherein the object comprises thin glass.

13. The method according to claim 1 , further comprising adjusting a tension of the object by applying force to the object using a dancer disposed on a path along which the object is transported, the dancer comprising an ultrasonic vibrator,
wherein the ultrasonic vibrator applies the force to the object in a non-contact manner by generating ultrasonic vibrations and applying repelling force induced from the ultrasonic vibrations to the object.

Assignees

• Corning Prec Materials Co Ltd

Inventors

• Cho Dong Young
• Kim Ki Nam
• Kim Shin
• Seol Mun Hwan

Classifications

• B65H35/04 Primary

  from or with transverse cutters or perforators · CPC title

• C03B33/0235

  Ribbons · CPC title

• B65H2801/61

  Display device manufacture, e.g. liquid crystal displays · CPC title

• Y02P40/57

  Improving the yield, e-g- reduction of reject rates · CPC title

• B65H31/38 Primary

  Apparatus for vibrating or knocking the pile during piling · CPC title