Rotary electric machine

Patent metadata

Field	Value
Publication number	US-10103602-B2
Application number	US-201615041180-A
Country	US
Kind code	B2
Filing date	Feb 11, 2016
Priority date	Aug 26, 2015
Publication date	Oct 16, 2018
Grant date	Oct 16, 2018

Abstract

Provided is an electric motor capable of cooling a stator without being increased in size with a small number of components and even with simple work. The electric motor includes ring-shaped sealing members (34) having flexibility and being arranged on an inner diameter side of a stator coil (22) so as to surround inner diameter portions of coil ends. Cooling oil flowing from an upper part of a housing into the housing flows downward through coil end oil paths (37, 38) formed by the sealing members (34), coil end covers (32, 33), and the coil ends.

First claim

What is claimed is:

1. A rotary electric machine, comprising:
a housing;
a shaft passing through the housing;
a rotator housed inside the housing and fixed to the shaft;
a stator fixed to the housing so as to surround an outer circumferential surface of the rotator, the stator comprising:
an annular stator core; and
a stator coil wound around the annular stator core through intermediation of a coil bobbin, the stator coil comprising coil ends projecting from both end surfaces of the annular stator core along an axial direction of the shaft;

coil end covers arranged over entire circumferences of the coil ends so as to be opposed to each other in the axial direction; and
ring-shaped sealing members having flexibility and being arranged on an inner diameter side of the stator coil so as to surround inner diameter portions of the coil ends,
the ring-shaped sealing members, the coil end covers, and the coil ends forming coil end refrigerant flow paths through which a cooling medium flowing from an upper part of the housing into the housing flows downward.

2. A rotary electric machine according to claim 1 , wherein the ring-shaped sealing members are respectively interposed between the coil ends and flanges formed on end portions of the coil bobbin.

3. A rotary electric machine according to claim 1 , wherein each of the ring-shaped sealing members has a segmental circular shape having a lacking portion in a lower portion.

4. A rotary electric machine according to claim 1 , wherein each of the ring-shaped sealing members is made of insulating paper.

5. A rotary electric machine according to claim 1 , wherein each of the ring-shaped sealing members is formed of a single member.

6. A rotary electric machine according to claim 5 , wherein:
each of the coil ends comprises a plurality of coil end portions each formed by winding a conducting wire around a tooth of the annular stator core, the tooth having a distal end portion oriented toward an axial line of the shaft; and
each of the ring-shaped sealing members comprises a plurality of projecting portions formed at intervals, each of the plurality of projecting portions being introduced into a gap formed between the adjacent coil end portions.

7. A rotary electric machine according to claim 6 , wherein the plurality of projecting portions of each of the ring-shaped sealing members have a smaller circumferential width on a downstream side of the cooling medium than on an upstream side of the cooling medium.

8. A rotary electric machine according to claim 1 , wherein:
each of the coil ends comprises a plurality of coil end portions each formed by winding a conducting wire around a tooth of the annular stator core, the tooth having a distal end portion oriented toward an axial line of the shaft;
each of the ring-shaped sealing members comprises a plurality of sealing member pieces each having, on both end portions, projecting piece portions each being introduced into a gap formed between the adjacent coil end portions; and
each of the ring-shaped sealing members is formed to have a ring-like shape by overlapping the projecting piece portions of the adjacent sealing member pieces.

9. A rotary electric machine according to claim 8 , wherein the plurality of sealing member pieces are arranged so that a sealing member piece closer to a vertical line passing through a center of each of the ring-shaped sealing members is located on an upper side with respect to a sealing member piece farther from the vertical line in an overlapping portion.

10. A rotary electric machine according to claim 1 , wherein:
the stator comprises a plurality of divided stator cores and a plurality of divided stator coils wound around the plurality of divided stator cores through intermediation of divided coil bobbins; and
the plurality of divided stator coils comprise a plurality of divided coil ends projecting from both end surfaces of the plurality of divided stator cores along the axial direction of the shaft.

11. A rotary electric machine according to claim 1 , wherein the cooling medium comprises cooling oil.

Assignees

• Mitsubishi Electric Corp

Inventors

• Kitta Yoshiaki
• Yoshinori Manabu
• Murakami Tadashi
• Sakata Yukitaka
• Takagi Katsunari
• Ojima Koichi
• Inoue Masaya

Classifications

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K9/19 Primary

  for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil · CPC title

• H02K5/20

  with channels or ducts for flow of cooling medium · CPC title

• H02K2203/12

  Machines characterised by the bobbins for supporting the windings · CPC title

• H02K3/325

  for windings on salient poles, such as claw-shaped poles · CPC title