Method for crankcase ventilation in a boosted engine

Patent metadata

Field	Value
Publication number	US-10100757-B2
Application number	US-201514792124-A
Country	US
Kind code	B2
Filing date	Jul 6, 2015
Priority date	Jul 6, 2015
Publication date	Oct 16, 2018
Grant date	Oct 16, 2018

Abstract

Methods and systems are provided for enhancing crankcase ventilation in a boosted engine. During boosted conditions, a crankcase may be ventilated via vacuum generated at an aspirator coupled in a compressor bypass passage. However, when the aspirator is plugged, pressure in the crankcase may be relieved by flowing crankcase gases through an aspirator bypass passage.

First claim

The invention claimed is:

1. A system, comprising:
an engine;
a compressor coupled in an intake passage;
a compressor bypass passage coupled across the compressor for flowing compressed air from downstream of the compressor to an inlet of the compressor;
an ejector positioned within the compressor bypass passage, the ejector having a suction port;
a crankcase;
a crankcase pressure sensor coupled to the crankcase;
a suction path fluidically coupling the crankcase to the suction port of the ejector;
an ejector bypass passage fluidically coupling the crankcase to the inlet of the compressor, the ejector bypass passage bypassing the ejector, where the ejector bypass passage is coupled to the suction path at a junction positioned upstream of the suction port of the ejector;
an electronically controlled valve positioned in the ejector bypass passage;
an exhaust turbine coupled in an exhaust passage;
a bypass conduit around the exhaust turbine;
a wastegate coupled in the bypass conduit; and
a controller with computer readable instructions stored in non-transitory memory for:
during boosted conditions,
applying vacuum generated by the ejector to the crankcase;
drawing crankcase gases into the ejector; and
relieving pressure in the crankcase; and
in response to detecting plugging of the ejector,
opening the electronically controlled valve arranged in the ejector bypass passage to direct crankcase gases through the ejector bypass passage and to the inlet of the compressor and to relieve pressure in the crankcase; and
adjusting the wastegate to reduce boost in the engine.

2. The system of claim 1 , wherein plugging of the ejector is detected based on an output of the crankcase pressure sensor and wherein the suction path includes a first conduit directly coupled to the crankcase and a suction conduit directly coupled to the suction port, where the suction conduit and the ejector bypass passage merge into the first conduit at the junction.

3. The system of claim 1 , wherein vacuum is generated by the ejector during boosted conditions due to motive flow through the ejector and the compressor bypass passage, and wherein drawing crankcase gases into the ejector includes drawing crankcase gases through the suction path into the suction port of the ejector.

4. The system of claim 1 , wherein adjusting the wastegate to reduce boost in the engine further includes increasing an opening of the wastegate to increase flow of exhaust gases through the bypass conduit around the exhaust turbine to reduce boost.

5. The system of claim 4 , wherein the controller includes further instructions for increasing the opening of the wastegate in response to compressor surge.

6. The system of claim 1 , further comprising an air induction system (AIS) throttle positioned in the intake passage upstream of the compressor and upstream of a location where the elector bypass passage couples to the intake passage, and further comprising an intake throttle positioned in the intake passage, downstream of the compressor.

7. The system of claim 6 , wherein the controller includes further instructions for adjusting the AIS throttle towards a more closed position in response to detecting plugging of the ejector during boosted conditions.

Assignees

• Ford Global Tech Llc

Inventors

• Pursifull Ross Dykstra
• Steadman Mark
• Brewer Katherine Jane

Classifications

• F02M35/10222

  Exhaust gas recirculation [EGR]; Positive crankcase ventilation [PCV]; Additional air admission, lubricant or fuel vapour admission · CPC title

• F02D2200/0406

  Intake manifold pressure · CPC title

• F01M2013/027

  with a turbo charger or compressor · CPC title

• F02M25/06

  adding lubricant vapours · CPC title

• F01M13/023

  Control valves in suction conduit · CPC title