Method and system for exhaust particulate matter sensing

Patent metadata

Field	Value
Publication number	US-10100703-B2
Application number	US-201615145117-A
Country	US
Kind code	B2
Filing date	May 3, 2016
Priority date	May 3, 2016
Publication date	Oct 16, 2018
Grant date	Oct 16, 2018

Abstract

Methods and systems are provided for a particulate matter (PM) sensor assembly positioned downstream of a diesel particulate filter in an exhaust system. In one example, a method may include rotating the PM sensor assembly inside an exhaust passage to generate an output, the rotation based on exhaust flow conditions within the exhaust passage. By rotating the PM sensor assembly via a bearing, a rate of soot particulate accumulation on a sensor element of the assembly may be maintained at a desired level, and independent of a direction of exhaust flow inside the exhaust passage.

First claim

The invention claimed is:

1. A method, comprising:
while exhaust is flowing through an exhaust passage,
generating an output from a rotatable, particulate matter (PM) sensor assembly coupled to the exhaust passage,
rotating the rotatable PM sensor assembly in response to exhaust flow conditions changing.

2. The method of claim 1 , wherein the PM sensor assembly includes a cylindrical housing capable of rotating via a bearing along a central axis of the cylindrical housing to increase particulate matter accumulation on a sensor element held inside the cylindrical housing, the central axis being orthogonal to the exhaust flow through the exhaust passage.

3. The method of claim 2 , wherein the exhaust flow through the exhaust passage is in a first direction, and wherein the rotating of the PM sensor assembly to increase particulate matter accumulation includes rotating the PM sensor assembly to direct exhaust into the PM sensor assembly in a second direction, opposite the first direction, the exhaust directed into the PM sensor assembly through a plurality of perforations formed on flow plates mounted to the cylindrical housing of the PM sensor assembly.

4. The method of claim 3 , wherein the flow plates include a pair of plates mounted along one side of the cylindrical housing of the PM sensor assembly such that a gap is formed between the pair of plates.

5. The method of claim 4 , wherein the exhaust is first directed into the gap through the plurality of perforations, then from the gap into the cylindrical housing via an opening formed on the one side of the cylindrical housing, the opening contiguous to the gap.

6. The method of claim 5 , wherein the exhaust is directed from the opening towards the sensor element, the sensor element suspended from a top of the cylindrical housing, and wherein PM in the exhaust is accumulated across electrodes formed on a first surface of the sensor element to generate the output of the PM sensor assembly, the first surface being closer to the opening of the cylindrical housing than a second surface of the sensor element which is opposite the first surface.

7. The method of claim 2 , wherein the exhaust is directed out of the PM sensor assembly via an exit hole formed at a bottom of the cylindrical housing.

8. The method of claim 2 , wherein the exhausted flow conditions are sensed, and wherein the rotating includes rotating with an actuator responsive to the sensed exhaust flow conditions.

9. The method of claim 8 , wherein the sensed exhaust flow conditions include one or more of a soot load, an exhaust flow rate, and an exhaust temperature of the exhaust flow.

Assignees

• Ford Global Tech Llc

Inventors

• Zhang Xiaogang

Classifications

• G01N2015/0046

  in gas, e.g. smoke · CPC title

• G01N15/0656

  using electric, e.g. electrostatic methods or magnetic methods (by investigating individual particles G01N15/1031, G01N15/12) · CPC title

• F01N13/008 Primary

  Mounting or arrangement of exhaust sensors in or on exhaust apparatus (sensor arrangements for engine control F02D41/1439) · CPC title

• F01N3/021 Primary

  by means of filters · CPC title

• G01N33/0011

  Sample conditioning (preparing specimens for investigation G01N1/28) · CPC title