Method of operating a heat pump laundry dryer and heat pump laundry dryer or heat pump washing machine having drying function

Patent metadata

Field	Value
Publication number	US-10100460-B2
Application number	US-201314443161-A
Country	US
Kind code	B2
Filing date	Nov 11, 2013
Priority date	Nov 16, 2012
Publication date	Oct 16, 2018
Grant date	Oct 16, 2018

Abstract

A method is provided for operating a heat pump laundry dryer or a heat pump washing machine having drying function. The laundry dryer or washing machine includes: a control unit controlling the operation of the laundry dryer or washing machine, a laundry treatment chamber for treating laundry using process air, a process air circuit for circulating the process air, a heat pump system having a refrigerant loop, in which the refrigerant fluid is circulated through a first and a second heat exchanger, a compressor for circulating the refrigerant fluid through the refrigerant loop, and a cooling fan unit (24) for cooling the compressor. The method includes: modifying or changing an operation parameter set of the cooling fan unit (24) in dependency of at least one of the following input variables: a user selectable input variable, a working parameter of the laundry drum, a working parameter of a process air fan, a working parameter set meter of an electric driving motor, a working parameter of the compressor, a drying progress status parameter or a status parameter of the laundry to be dried, and an environment parameter of the treatment apparatus environment.

First claim

The invention claimed is:

1. A method of operating a heat pump laundry dryer or a heat pump washing machine having drying function, the laundry dryer or washing machine comprising:
a control unit controlling the operation of the laundry dryer or washing machine,
a laundry drum for treating laundry using process air,
a process air circuit for circulating the process air,
a heat pump system having a refrigerant loop, in which the refrigerant fluid is circulated through a first and a second heat exchanger,
a compressor for circulating the refrigerant fluid through the refrigerant loop, and
a cooling fan unit for cooling the compressor, the method comprising modifying or changing an operation parameter set of the cooling fan unit in dependency of at least one of the following input variables:
a user selectable input variable, being one or more of a laundry type, a drying program type, a residual laundry humidity, an energy saving and/or drying process time saving option, a laundry amount, a final laundry humidity, and a drying level,
a working parameter of the laundry drum, being a power consumption of a drum motor, a rotation speed of a drum motor, a voltage, current, or phase supplied to a drum motor, a motor torque of a drum motor, or a laundry parameter derived from the power consumption of a drum motor,
a working parameter of a process air fan, being a process air fan rotation speed, a process air fan motor power consumption, a process air fan flow rate, or a voltage, current, or phase supplied to a process air fan motor,
a drying progress status parameter or a status parameter of the laundry to be dried, and
an environment parameter of the treatment apparatus environment, being the humidity of ambient air outside the laundry dryer or the washing machine.

2. A method according to claim 1 , wherein the method further comprises, during the execution of a drying program:
detecting or monitoring at least one of the input variables, and
executing a predetermined fan unit control profile in dependency of the at least one detected input variable.

3. A method according to claim 2 , wherein the predetermined fan unit profile includes one or more of:
a predetermined fan unit speed or conveyance capacity profile,
a predetermined fan unit on/off-time profile, and
a predetermined fan unit on/off duty cycle ratio.

4. A method according to claim 3 , wherein:
the method provides a first operation parameter set and at least a second operation parameter set for operating the cooling unit,
the first operation parameter set has operation parameters that are different of the operation parameters of the second operation parameter set and, if applicable, are different of the operation parameters of the other operation parameter sets,
the first operation parameter set is selected for a first set or range of input variables and the second operation parameter set is selected for a second set or range of input parameter variables, and
the first set or range of input variables is different from the second set or range of input parameter variables.

5. A method according to claim 1 , wherein the method further comprises during the execution of a drying program:
detecting or monitoring at least one of the input variables in real-time, permanently or repeatedly, and
modifying or changing the operation parameter set of the cooling fan unit in response to a change of the detected or monitored input variable or in response to the detected or monitored input variable exceeding a predefined threshold or exceeding a predefined amount of change of the detected or monitored input variable.

6. A method according to claim 5 , wherein an operation parameter set of the cooling fan unit provides an operation profile for switching the fan unit on and off over time.

7. A method according to claim 1 , wherein the method provides at least two different predetermined operation profiles, wherein each one of the predetermined operation profiles is associated to a predetermined value or a predetermined value range of one or more of the input variables.

8. A method according to claim 1 , wherein said at least one input variable includes the user selectable input variable, which is one or more of:
a laundry type,
a drying program type,
a residual laundry humidity,
an energy saving and/or drying process time saving option, and
the laundry amount.

9. A method according to claim 1 , wherein at least one of the working parameters and the status parameters is detected by an associated sensor dedicated to the working parameter or status parameter to be detected, and the sensor signal is processed by a sensor unit.

10. A method according to claim 1 , wherein the control unit derives at least one of the working parameters and the status parameters by monitoring a sensor signal or a component status over time.

11. A method according to claim 1 , wherein a look-up table is implemented in the control unit and the operation parameter set to be selected is retrieved from the look-up table in dependency of the respective value or value range of the input variable.

12. A method according to claim 1 , wherein the selection of the operation parameter set or the modification of the operation parameter set is made in dependency of a function in which the input variable is used as a function variable.

13. A method according to claim 1 , wherein the method further comprises:
modifying or changing an operation parameter set of the cooling fan unit in dependency of a first input variable, and
additionally modifying or changing an operation parameter set of the cooling fan unit in dependency of a second input variable,
wherein the type of the second input variable is different than the type of the first input variable.

14. A method according to claim 13 , wherein the second input variable is at least one of the following input variables:
a user selectable input variable,
a machine alarm status parameter,
a working parameter of the laundry drum,
a working parameter of a process air fan,
a working parameter of an electric driving motor,
a working parameter of the compressor,
a drying progress status parameter or a status parameter of the laundry to be dried,
an environment parameter of the treatment apparatus environment, and
a working parameter of the heat pump system.

15. A method according to claim 13 , wherein:
for a predefined first range of the first input variable, the operation parameter set of the cooling fan unit is changed in dependency of the second input variable being in a first predefined range or being above or below a first predefined threshold, and
for a predefined second range of the first input variable, the operation parameter set of the cooling fan unit is changed in dependency of the second input variable being in a second predefined range or being above or below a second predefined threshold.

16. A method according to claim 13 , wherein a further look-up table is implemented in the control unit and the second input variable to be selected is retrieved from the further look-up table in dependency of the first input variable.

17. A method according to claim 13 , wherein the selection of the operation parameter set or the modification of the operation parameter set is made in dependency of a function in which the first input variable and the second input variable are used as function variables.

18. A method according to claim 13 , wherein an extended look-up table is implemented in the control unit and the operation parameter set to be selected is retri

Assignees

• Electrolux Home Products Corp Nv

Inventors

• Bisaro Michele
• Ragogna Roberto

Classifications

• D06F2105/24

  Flow or velocity · CPC title

• D06F2103/36

  Flow or velocity · CPC title

• D06F2105/26

  Heat pumps · CPC title

• D06F2103/50

  related to heat pumps, e.g. pressure or flow rate · CPC title

• D06F2058/2864

  Textiles & Paper · mapped topic