Method for producing ketone and/or alcohol, and system thereof

Patent metadata

Field	Value
Publication number	US-10099985-B2
Application number	US-201515523332-A
Country	US
Kind code	B2
Filing date	Oct 5, 2015
Priority date	Oct 31, 2014
Publication date	Oct 16, 2018
Grant date	Oct 16, 2018

Abstract

This invention provides producing having an objective ketone and/or alcohol by decomposing of a hydrocarbon compound rapidly and selectively having a same number of carbon atoms as a hydrocarbon compound by decomposing a hydroperoxide in a reaction solution obtained from oxidizing the hydrocarbon compound using molecular oxygen of this invention involves, a hydroperoxide decomposition step for decomposing the hydroperoxide into the ketone and/or alcohol by contacting the reaction solution with an aqueous solution containing a carbonate of an alkaline earth metal or a carbonate of an alkali metal and a transition metal compound, a separation step for separating into an oil phase comprising the ketone and/or alcohol, and a water phase comprising the carbonate of an alkaline earth metal or carbonate of an alkali metal and the transition metal compound, a recovery step for recovering the carbonate of an alkali metal or carbonate of an alkaline earth metal and the transition metal compound by combusting the water phase, and a recycling step for recycling to the hydroperoxide decomposition step by dissolving at least the carbonate of the alkali metal or the carbonate of the alkaline earth metal among the recovered substances obtained from the recovery step in water.

First claim

What is claimed is:

1. A method for producing a ketone and/or alcohol having a same number of carbon atoms as a hydrocarbon compound by decomposing a hydroperoxide in a reaction solution obtained from oxidizing the hydrocarbon compound using molecular oxygen; wherein the method comprises:
a hydroperoxide decomposition step for decomposing the hydroperoxide into the ketone and/or alcohol by contacting the reaction solution with an aqueous solution into which a carbonate of an alkaline earth metal or a carbonate of an alkali metal and a transition metal compound are dissolved, wherein the hydroperoxide is decomposed in the aqueous solution;
a separation step for separating into an oil phase comprising the ketone and/or alcohol, and a water phase comprising the carbonate of an alkaline earth metal or carbonate of an alkali metal and the transition metal compound;
a water phase recycling step for recycling a part of the water phase to the hydroperoxide decomposition step;
a recovery step for recovering the carbonate of an alkali metal or carbonate of an alkaline earth metal and the transition metal compound by combusting at least a part of the remainder of the water phase; and
an alkali recycling step for recycling to the hydroperoxide decomposition step by dissolving at least the carbonate of the alkali metal or the carbonate of the alkaline earth metal among the recovered substances obtained from the recovery step in water.

2. The production method according to claim 1 , further comprising a concentration step for concentrating the water phase between the separation step and the recovery step.

3. The production method according to claim 1 , wherein the pH of the water phase is more than or equal to 7.5 and less than or equal to 12.

4. The production method according to claim 1 , wherein the transition metal compound includes at least one transition metal selected from a group comprising group 6A, group 7A, and group 8 of the periodic table of elements.

5. The production method according to claim 1 , wherein the transition metal compound includes at least one transition metal selected from a group including chromium, manganese, iron, cobalt, nickel, copper, ruthenium, rhodium, palladium, and platinum.

6. The production method according to claim 1 , wherein the transition metal compound is at least one compound selected from a group including mineral acid salts, carboxylates, carbonates, basic carbonates, hydroxides, oxides, and complexes.

7. The production method according to claim 1 , wherein the hydrocarbon compound is cyclohexane, and the hydroperoxide is cyclohexyl hydroperoxide.

8. A system for producing a ketone and/or alcohol having a same number of carbon atoms as the hydrocarbon compound by decomposing a hydroperoxide in a reaction solution obtained from oxidizing the hydrocarbon compound using molecular oxygen, wherein the system comprising:
a hydroperoxide decomposition unit for decomposing the hydroperoxide into a ketone and/or alcohol by contacting the reaction solution with an aqueous solution into which a carbonate of an alkaline earth metal or a carbonate of an alkali metal and a transition metal compound are dissolved, wherein the hydroperoxide is decomposed in the aqueous solution, and;
a separation unit for separating into an oil phase comprising the ketone and/or alcohol, and a water phase comprising the carbonate of an alkaline earth metal or carbonate of an alkali metal and the transition metal compound;
a water phase recycling unit for recycling a part of the water phase to the hydroperoxide decomposition unit;
a recovery unit for recovering the carbonate of an alkali metal or carbonate of an alkaline earth metal and the transition metal compound by combusting at least a part of the remainder of the water phase,
an alkali recycling unit for recycling to the hydroperoxide decomposition unit by dissolving at least the carbonate of the alkali metal or the carbonate of the alkaline earth metal among the recovered substances obtained from the recovery unit in water.

Assignees

• Ube Industries

Inventors

• Kurosawa Kazunori
• Sugimura Yoshinori
• Shimomura Hideo
• Yamato Kazuo
• Funatsu Joji
• Katagiri Naoya
• Kugimoto Junichi
• Kawai Joji

Classifications

• B01J2219/00177

  controlling the pH · CPC title

• C07B61/00

  Other general methods · CPC title

• B01J2219/24

  Stationary reactors without moving elements inside · CPC title

• B01J23/75 Primary

  Cobalt · CPC title

• B01J19/1881

  externally, i.e. the mixture leaving the vessel and subsequently re-entering it · CPC title