Method for operating a drive unit for a hybrid vehicle

Patent metadata

Field	Value
Publication number	US-10099684-B2
Application number	US-201314443197-A
Country	US
Kind code	B2
Filing date	Oct 10, 2013
Priority date	Nov 15, 2012
Publication date	Oct 16, 2018
Grant date	Oct 16, 2018

Abstract

A method is provided for operating a drive unit for a hybrid vehicle. Through a planetary transmission, an electric motor is coupled to an input shaft of a first sub-transmission and an input shaft of a second sub-transmission shifted in parallel to the first sub-transmission. Through a frictional-locking separating clutch, an internal combustion engine is able to be coupled to the input shaft of the first sub-transmission and, if the separating clutch is locked, is coupled to the same element of the planetary transmission together with the input shaft of the first sub-transmission. For coupling the internal combustion engine at the output coming out of all-electric driving, the torque provided by the internal combustion engine is transferred through the slip-controlled separating clutch in order to unload the previously locked shift element and disengage it in the unloaded state.

First claim

The invention claimed is:

1. A method for operating a drive unit for a hybrid vehicle, wherein the drive unit includes:
a drive assembly with an internal combustion engine and an electric motor;
a transmission with at least a first sub-transmission and a second sub-transmission in parallel between the drive assembly and an output;
through a planetary transmission arrangement, the electric motor is coupled to an input shaft of the first sub-transmission and an input shaft of the second sub-transmission
through a frictional-locking separating clutch, the internal combustion engine couples to the input shaft of the first sub-transmission and, when the separating clutch is locked, is coupled to a same element of the planetary transmission as the input shaft of the first sub-transmission;
wherein the method comprises coupling the internal combustion engine to the output when coming out of all-electric driving by transferring torque provided by the internal combustion engine through the separating clutch in a slip-controlled manner in order to unload a shift element previously locked for the all-electric driving and disengage the shift element in an unloaded state; and
wherein the drive unit includes a positive-locking or frictional-locking bypass shift element that works together with the planetary transmission arrangement in such a manner that, with the bypass shift element locked, a torque-proof connection exists between the electric motor and the two input shafts of the two sub-transmissions, such that an equality of rotational speeds exists between the two input shafts and, with the bypass shift element open, the torque-proof connection between the electric motor and the two input shafts of the two sub-transmissions with the equality of rotational speed does not exist.

2. The method according to claim 1 , wherein the after disengagement of the shift element with the assistance of the slip-controlled separating clutch, the separating clutch is locked under a reduction of the slip.

3. The method according to claim 2 , wherein after locking of the separating clutch, a power shifting is carried out in the transmission to the output without interruption of pulling force by engaging a gear suitable for existing driving speed for the internal combustion engine.

4. The method according to claim 1 , wherein a gear is engaged in both sub-transmissions during the all-electric driving and the separating clutch is open, the method comprising the following steps for coupling the internal combustion engine to the output:
a) initially, the separating clutch is brought into the slip state, in order to, through the torque transferred by the separating clutch into one of the two sub-transmissions, unload the shift element to be disengaged, whereas, concurrently, the torque provided by the electric motor is adjusted in order to keep torque taking effect at the output constant;
b) the unloaded shift element is then disengaged in one of the two sub-transmissions;
c) thereupon, the slip at the separating clutch is reduced by lowering the rotational speed of the electric motor, whereas, concurrently, the rotational speed of the internal combustion engine is adjusted; and
d) the separating clutch is then locked.

5. The method according to claim 1 , wherein a gear is engaged in the first sub-transmission during the all-electric driving, the second sub-transmission is in neutral, and the separating clutch is open, the method comprising the following steps for coupling the internal combustion engine to the output:
a) initially, the separating clutch is brought into the slip state, in order to, through torque transferred by the separating clutch, unload the bypass shift element, whereas, concurrently, torque provided by the electric motor is adjusted in order to keep torque taking effect at the output constant;
b) the bypass shift element is then disengaged;
c) thereupon, the second sub-transmission is synchronized for a gear suitable for existing driving speed with assistance of the electric motor, and after the synchronization, the gear is engaged in the second sub-transmission;
d) then, the load at the electric motor is reduced and the load at the separating clutch is reduced, while keeping the torque taking effect at the output constant, in such a manner that power no longer flows through the first sub-transmission, whereas the gear of the first sub-transmission is then disengaged;
e) thereupon, the slip at the separating clutch is reduced by lowering the rotational speed of the electric motor, whereas, concurrently, the rotational speed of the internal combustion engine is adjusted; and
f) the separating clutch is then locked.

6. The method according to claim 1 , wherein a gear is engaged in the second sub-transmission during the all-electric driving, the first sub-transmission is in neutral, the separating clutch is open, and the bypass shift element is locked, the method comprising the following steps for coupling the internal combustion engine to the output:
a) initially, the separating clutch is brought into the slip state, in order to, through the torque transferred by the separating clutch, unload the bypass shift element, whereas, concurrently, torque provided by the electric motor is adjusted in order to keep torque taking effect at the output constant;
b) the bypass shift element is then disengaged;
c) thereupon, the first sub-transmission is synchronized for a gear suitable for existing driving speed with assistance of the electric motor, and after the synchronization, the gear is engaged in the first sub-transmission while, concurrently, rotational speed of the internal combustion engine is adjusted to the gear suitable for the driving speed; and
d) the separating clutch is then locked.

Assignees

• Zahnradfabrik Friedrichshafen

Inventors

• Kaltenbach Johannes
• Griesmeier Uwe

Classifications

• B60K6/442

  Series-parallel switching type · CPC title

• F16H2003/008

  comprising means for selectively driving countershafts · CPC title

• Y02T10/6286

  Cross-Sectional Technologies · mapped topic

• B60W20/00

  Control systems specially adapted for hybrid vehicles {(hybrid vehicle design, B60K6/00; electric vehicles B60L)} · CPC title

• F16H3/725

  with means to change ratio in the mechanical gearing · CPC title