Powered tool sharpener with variable material take off (MTO) rate

Patent metadata

Field	Value
Publication number	US-10099336-B2
Application number	US-201715805890-A
Country	US
Kind code	B2
Filing date	Nov 7, 2017
Priority date	Feb 12, 2016
Publication date	Oct 16, 2018
Grant date	Oct 16, 2018

Abstract

A tool sharpener has a guide assembly to support a cutting tool adjacent an abrasive medium. A drive assembly advances the abrasive medium with respect to the guide assembly. A control mechanism provides a first control input value to move the medium and achieve a first material take off (MTO) rate during a coarse sharpening operation upon the tool. A second control input value from the control circuit moves the medium to achieve a lower, second MTO rate during a fine sharpening operation. The control mechanism transitions the medium from the first MTO rate to the second MTO rate responsive to a timer mechanism indicating a conclusion of a predetermined elapsed time interval.

First claim

What is claimed is:

1. A sharpener for sharpening a cutting tool having a cutting edge, comprising:
a moveable abrasive medium having an abrasive surface;
a guide assembly adjacent the abrasive medium configured to support a cutting tool thereagainst;
a drive assembly configured to move the abrasive medium with respect to the guide assembly responsive to a control input value;
a control mechanism configured to provide a first control input value to move the medium relative to the guide assembly during a coarse sharpening operation in which a user presents the cutting tool against the medium using the guide assembly to shape a side of the cutting tool and generate distended material from the cutting edge at a first material take off (MTO) rate, and to subsequently provide a second control input value to move the medium relative to the guide assembly during a fine sharpening operation in which the user presents the cutting tool against the medium using the guide assembly to remove the distended material at a lower, second MTO rate to provide a sharpened cutting edge; and
a timer mechanism configured to denote a predetermined elapsed time interval, wherein the control mechanism transition the medium from the first MTO rate to the second MTO rate responsive to the timer mechanism indicating a conclusion of the predetermined elapsed time interval.

2. The sharpener of claim 1 , further comprising a tension force mechanism configured to apply different tension force values to the medium, wherein the first control input value is applied to the tension force mechanism to provide a higher first tension force value and the second control input value is applied to the tension force mechanism to provide a lower second tension force value.

3. The sharpener of claim 1 , wherein the first control input value operates to move the medium at a higher first speed relative to the guide assembly and the second control input value operates to move the medium at a lower second speed relative to the guide assembly.

4. The sharpener of claim 1 , wherein the first control input value operates to move the medium in a first direction relative to the guide assembly and the second control input value operates to move the medium in an opposing second direction relative to the guide assembly.

5. The sharpener of claim 1 , wherein the abrasive medium is a selected one of an endless abrasive belt or a rotatable abrasive disc.

6. The sharpener of claim 1 , wherein the control mechanism comprises an electronic controller circuit and the timer mechanism comprises an electronic timer circuit.

7. The sharpener of claim 1 , wherein the guide assembly comprises at least one stationary edge guide configured to contactingly engage a portion of the cutting edge of the tool during presentation thereof against the medium.

8. The sharpener of claim 1 , wherein the guide assembly comprises at least one rotatable edge guide roller configured to rotatingly engage a portion of the cutting edge of the tool during presentation thereof against the medium.

9. The sharpener of claim 1 , further comprising a sensor adjacent the guide assembly configured to sense a presence of the cutting tool within the guide assembly.

10. The sharpener of claim 1 , wherein the first MTO rate is obtained by applying a higher first surface pressure to the cutting tool by the medium, and wherein the second MTO rate is obtained by applying a lower second surface pressure to the cutting tool by the medium.

11. A sharpener for sharpening a cutting tool having a cutting edge, comprising:
a moveable abrasive medium having an abrasive surface;
a guide assembly adjacent the abrasive medium configured to support a cutting tool thereagainst;
a drive assembly configured to move the abrasive medium with respect to the guide assembly responsive to a control input value;
a control circuit configured to provide a first control input value to move the medium relative to the guide assembly during a coarse sharpening operation in which a user presents the cutting tool against the medium using the guide assembly to shape a side of the cutting tool and generate distended material from the cutting edge at a higher first material take off (MTO) rate, and to subsequently provide a second control input value to move the medium relative to the guide assembly during a fine sharpening operation in which the user presents the cutting tool against the medium using the guide assembly to remove the distended material at a lower second MTO rate to provide a sharpened cutting edge; and
a counter circuit configured to accumulate a count and transition the medium from the first MTO rate to the second MTO rate responsive to the accumulated count from the counter circuit reaching a predetermined threshold value.

12. The sharpener of claim 11 , further comprising a sensor configured to sense a presence of the cutting tool proximate the guide assembly, wherein the counter increments the accumulated count responsive to each of a succession of strokes of the cutting tool across the medium by the user, and wherein the predetermined threshold value comprises a predetermined total number of strokes.

13. The sharpener of claim 11 , wherein the predetermined threshold value corresponds to a predetermined elapsed time interval.

14. The sharpener of claim 11 , further comprising a tension force mechanism configured to apply different tension force values to the medium, wherein the first control input value is applied to the tension force mechanism to provide a higher first tension force value and the second control input value is applied to the tension force mechanism to provide a lower second tension force value.

15. The sharpener of claim 14 , further comprising a roller about which the medium is rotated and a biasing mechanism configured to apply a biasing force to the roller, wherein the tension force mechanism adjusts a magnitude of the biasing force applied to the medium responsive to the first and second control input values.

16. The sharpener of claim 11 , wherein the first control input value operates to move the medium at a higher first speed relative to the guide assembly and the second control input value operates to move the medium at a lower second speed relative to the guide assembly.

17. The sharpener of claim 11 , wherein the first control input value operates to move the medium in a first direction relative to the guide assembly and the second control input value operates to move the medium in an opposing second direction relative to the guide assembly.

18. The sharpener of claim 11 , wherein the coarse sharpening operation at the first MTO rate applies a higher, first surface pressure against a side of the cutting tool adjacent the cutting edge by the medium, and wherein the fine sharpening operation at the second MTO rate applies a lower, second surface pressure against the side of the cutting tool adjacent the cutting edge by the medium.

19. The sharpener of claim 11 , wherein the abrasive medium is a selected one of an endless abrasive belt or a flexible, rotatable abrasive disc.

20. The sharpener of claim 11 , wherein the guide assembly comprises at least a selected one of a stationary edge guide surface or rotatable edge guide roller to support a portion of the cutting edge of the tool during presentation thereof against the medium.

Assignees

• Darex Llc

Inventors

• Dovel Daniel T

Classifications

• B24B41/066

  adapted for supporting work in the form of tools, e.g. drills · CPC title

• B24B49/10

  involving electrical means (B24B49/02, B24B49/08 take precedence) · CPC title

• B24B51/00

  Arrangements for automatic control of a series of individual steps in grinding a workpiece (if applicable to other machine tools, G05B takes precedence) · CPC title

• B24B3/54 Primary

  of hand or table knives · CPC title

• B24B21/20

  for controlling or adjusting the tracking or the tension of the grinding belt · CPC title