Low-pressure casting method and low-pressure casting apparatus

Patent metadata

Field	Value
Publication number	US-10099282-B2
Application number	US-201515541333-A
Country	US
Kind code	B2
Filing date	Jan 15, 2015
Priority date	Jan 15, 2015
Publication date	Oct 16, 2018
Grant date	Oct 16, 2018

Abstract

A low-pressure casting apparatus includes a core that together with a mold forms a cavity and a reduced-pressure dryer configured to dry the core under reduced pressure. The core is disposed in the mold, the molded is closed, the core is dried under reduced pressure, and thereafter the cavity is filled with molten metal.

First claim

The invention claimed is:

1. A low-pressure casting method, comprising:
a core disposing step of disposing a core in a mold;
a mold closing step of closing the mold;
a casting step of increasing pressure in a holding furnace, via a compressor connected thereto, to fill a cavity of the mold with molten metal and allowing the molten metal to solidify; and
a mold opening step of collecting a molded product that is formed in the casting step,
wherein the method further comprises: a reduced-pressure drying step of drying the core under reduced pressure after the mold closing step and before the casting step.

2. The low-pressure casting method according to claim 1 , further comprising:
a releasing agent applying step of applying a releasing agent to the mold before the mold closing step.

3. The low-pressure casting method according to claim 1 , wherein the casting step involves vacuuming the cavity while filling the cavity with the molten metal.

4. A low-pressure casting apparatus, comprising:
a mold;
a core that together with the mold forms a cavity;
a holding furnace configured to hold molten metal;
a stalk with a lower end dipped in the molten metal in the holding furnace, configured to fill the mold with the molten metal; and
a compressor connected to the holding furnace and configured to increase a pressure in the holding furnace so as to fill the cavity with the molten metal through the stalk,
wherein the low-pressure casting apparatus further comprises: a decompressor configured to reduce a pressure in the cavity, and
the core is dried under reduced pressure after the mold is closed and before the cavity is filled with the molten metal.

5. The low-pressure casting apparatus according to claim 4 , wherein the mold has a plurality of suction openings.

6. The low-pressure casting apparatus according to claim 5 , wherein one of the plurality of suction openings is formed in the cavity, and the rest of the plurality of suction openings is formed in a porous body that is disposed at a location where a core print for fixing the core is disposed.

7. The low-pressure casting apparatus according to claim 4 , wherein a releasing agent is applied to a mold.

8. The low-pressure casting apparatus according to claim 4 , wherein the cavity is vacuumed while the cavity is filled with the molten metal.

9. The low-pressure casting apparatus according to claim 4 , wherein the core is shaped by using an inorganic binder.

Assignees

• Nissan Motor

Inventors

• Masuta Tatsuya
• Hayashi Kenji
• Shiga Hidetoshi
• Tsuchiya Shinichi

Classifications

• B22D18/04 Primary

  Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould · CPC title

• B22C9/06

  Permanent moulds for shaped castings (moulds for ingots B22D7/06) · CPC title

• B22C1/18

  of inorganic agents {(B22C1/162 takes precedence)} · CPC title

• B22C9/18

  Finishing · CPC title

• B22D18/08

  Controlling, supervising, e.g. for safety reasons (controlling or regulating in general G05) · CPC title