Pet food and method of manufacturing pet food

Patent metadata

Field	Value
Publication number	US-10098368-B2
Application number	US-201314428633-A
Country	US
Kind code	B2
Filing date	Sep 18, 2013
Priority date	Sep 20, 2012
Publication date	Oct 16, 2018
Grant date	Oct 16, 2018

Abstract

The present description relates to a method of manufacturing a pet food including adding a first oil or fat to food granules prepared by granulating a mixture of ingredients, subsequently baking the food granules, and then adding a second oil or fat. The food granules contain a reducing sugar prior to baking. The amount added of the first oil or fat represents 0.5 to 8.0% by weight of the total weight of a combination of the mixture, the first oil or fat and the second oil or fat. The combined amount added of the first oil or fat and the second oil or fat represents 5.0 to 13.0% by weight of the total weight.

First claim

The invention claimed is:

1. A method of manufacturing a pet food, the method consisting essentially of:
granulating a mixture of ingredients by an extruder to obtain food granules,
drying the food granules by hot air at 70° C. to 90° C., independently from granulating the mixture of ingredients, to obtain dried food granules having a water content of less than or equal to 12.0% by weight,
adding a first oil or fat to the dried food granules,
baking the dried food granules to which the first oil or fat have been added, wherein, during the baking, a ceramic heater is used as an irradiation source for far infrared radiation, and the baking is performed with a distance between the ceramic heater and the dried food granules to which the first oil or fat have been added is set within a range from 80 mm to 120 mm, and far infrared radiation is irradiated to generate an atmospheric temperature of 160° C. to 230° C. for 20 seconds to 55 seconds, to obtain baked food granules, and
placing the baked food granules in a kettle, heating the baked food granules to at least 40° C. and reducing pressure to below atmospheric pressure in a state where a second oil or fat is in contact with a surface of the baked food granules, and returning the pressure to atmospheric pressure, wherein
the mixture of ingredients consists essentially of 55% to 75% of at least one member selected from the group consisting of corn, wheat flour, corn gluten meal and soybeans, 10% to 25% of at least one member selected from the group consisting of chicken meal, pork meal and chicken extract, 5% to 15% of fish, and 2% to 5% of vitamins and minerals,
the food granules contain a reducing sugar prior to baking,
an amount added of the first oil or fat represents 0.5 to 8.0% by weight of a total weight of a combination of the mixture, the first oil or fat and the second oil or fat, and
a combined amount added of the first oil or fat and the second oil or fat represents 5.0 to 13.0% by weight of the total weight of the pet food.

2. A method of manufacturing a pet food, the method consisting essentially of:
granulating a mixture of ingredients by an extruder to obtain food granules,
drying the food granules by hot air at 70° C. to 90° C., independently from granulating the mixture of ingredients, to obtain dried food granules having a water content less than or equal to 12.0% by weight,
adding a first oil or fat to the dried food granules,
baking the dried food granules to which the first oil or fat have been added, wherein, during the baking, a ceramic heater is used as an irradiation source for far infrared radiation, and the baking is performed with a distance between the ceramic heater and the dried food granules to which the first oil or fat have been added is set within a range from 80 mm to 120 mm, and far infrared radiation is irradiated to generate an atmospheric temperature of 160° C. to 230° C. for 20 seconds to 55 seconds, to obtained baked food granules, and
placing the baked food granules in a kettle, heating the baked food granules to at least 40° C. and reducing pressure to below atmospheric pressure in a state where a second oil or fat is in contact with a surface of the baked food granules, and returning the pressure to atmospheric pressure, wherein
the mixture of ingredients consists essentially of 55% to 75% of at least one member selected from the group consisting of corn, wheat flour, corn gluten meal and soybeans, 10% to 25% of at least one member selected from the group consisting of chicken meal, pork meal and chicken extract, 5% to 15% of fish, and 2% to 5% of vitamins and minerals,
an amount added of the first oil or fat represents 2.0 to 10.0% by weight of a total weight of a combination of the mixture, the first oil or fat and the second oil or fat,
a combined amount added of the first oil or fat and the second oil or fat represents 5.0 to 13.0% by weight of the total weight of the pet food.

3. The method of manufacturing a pet food according to claim 1 , wherein a temperature during the baking is a temperature that generates pyrazines in the food granules.

4. The method of manufacturing a pet food according to claim 3 , wherein the baking is performed so that a pyrazine content within the food granules following baking is at least 0.10 ppm higher than a pyrazine content within the food granules prior to the baking.

5. The method of manufacturing a pet food according to claim 3 , wherein the pyrazines comprises one or more compounds among 2,5-dimethylpyrazine, 2,6-dimethylpyrazine and 2,3,5-trimethylpyrazine.

6. The method of manufacturing a pet food according to claim 1 , wherein during the granulating, the food granules are obtained for which a shortest diameter and a longest diameter are both within a range from 3 mm to 30 mm.

7. The method of manufacturing a pet food according to claim 1 , wherein during the baking, the dried food granules to which the first oil or fat have been added are transported on a mesh while the far infrared radiation is irradiated from at least one of above and below the mesh.

8. The method of manufacturing a pet food according to claim 1 , wherein during the granulating, the mixture is heated at a temperature of not more than 150° C.

9. A method of manufacturing a pet food, the method consisting essentially of:
granulating a mixture of ingredients by an extruder to obtain food granules,
drying the food granules by hot air at 70° C. to 90° C., independently from granulating the mixture of ingredients, to obtain dried food granules having a water content less than or equal to 12.0% by weight,
adding a first oil or fat to the dried food granules,
baking the dried food granules to which the first oil or fat have been added, wherein, during the baking, a ceramic heater is used as an irradiation source for far infrared radiation, and the baking is performed with a distance between the ceramic heater and the dried food granules to which the first oil or fat have been added is set within a range from 80 mm to 120 mm, and far infrared radiation is irradiated to generate an atmospheric temperature of 160° C. to 230° C. for 20 seconds to 55 seconds, to obtain baked food granules, and
placing the baked food granules in a kettle, heating the baked food granules to at least 40° C. and reducing pressure to below atmospheric pressure in a state where a second oil or fat is in contact with a surface of the baked food granules, and returning the pressure to atmospheric pressure, wherein
the mixture of ingredients consists essentially of 65% to 85% of at least one member selected from the group consisting of corn, wheat flour, corn gluten meal and soybeans, 7% to 20% of at least one member selected from the group consisting of chicken meal, pork meal and chicken extract, 5% to 15% of fish, and 2% to 5% of vitamins and minerals,
the food granules contain a reducing sugar prior to baking,
an amount added of the first oil or fat represents 0.5% to 8.0% by weight of a total weight of a combination of the mixture, the first oil or fat and the second oil or fat, and
a combined amount added of the first oil or fat and the second oil or fat represents 5.0% to 13.0% by weight of the total weight of the pet food.

10. A method of manufacturing a pet food, the method consisting essentially of:
granulating a mixture of ingredients by an extruder to obtain food granules,
drying the food granules by hot air at 70° C. to 90° C., independently from granulating the mixture of ingredients, to obtain dried good granules having a water content of less than or equal to 12.0% by weight,
ladding a first oil or fat to the dried food granules,
baking the dried food granules to which the first oil or fat have been added, whe

Assignees

• Unicharm Corp

Inventors

• Nakase Koichi
• YOSHIGA Fumisato

Classifications

• A23K20/163

  Sugars; Polysaccharides · CPC title

• A23K20/137

  containing two hetero atoms, of which at least one is nitrogen · CPC title

• A23K40/00

  Shaping or working-up of animal feeding-stuffs · CPC title

• A23L5/15

  using wave energy, irradiation, electrical means or magnetic fields, e.g. oven cooking or roasting using radiant dry heat · CPC title

• A23L5/10

  General methods of cooking foods, e.g. by roasting or frying · CPC title