Lithium secondary battery

Patent metadata

Field	Value
Publication number	US-10096821-B2
Application number	US-201114115224-A
Country	US
Kind code	B2
Filing date	May 2, 2011
Priority date	May 2, 2011
Publication date	Oct 9, 2018
Grant date	Oct 9, 2018

Abstract

An object of the present invention is to provide a lithium secondary battery that has a lithium nickel phosphate compound in the positive electrode, is free of collapse of the crystal structure even at high potentials and is resistant to cycle deterioration. The lithium secondary battery according to the present invention has a positive electrode active material. This positive electrode active material contains a lithium nickel phosphate compound that is represented by the general formula LiNi (1-x) Mn x PO 4 (wherein 0<x≤0.15) and that has an orthorhombic crystal structure belonging to space group Cmcm.

First claim

The invention claimed is:

1. A lithium secondary battery comprising a positive electrode active material,
wherein the positive electrode active material contains a particle formed of a lithium nickel phosphate compound represented by the following general formula
LiNi (1-x) Mn x PO 4 wherein 0.0001≤ x≤ 0.01,

at least a portion of the surface of the particle is coated with carbon, and
the crystal structure of the lithium nickel phosphate compound is an orthorhombic crystal structure that has been controlled to space group Cmcm by a reducing action of the carbon.

2. A positive electrode active material for a lithium secondary battery, comprising a particle formed of a lithium nickel phosphate compound represented by the following general formula
LiNi (1-x) Mn x PO 4 wherein 0.0001≤ x≤ 0.01,

wherein at least a portion of the surface of the particle is coated with carbon, and
the crystal structure of the lithium nickel phosphate compound is an orthorhombic crystal structure that has been controlled to space group Cmcm by a reducing action of the carbon.

3. A method of producing a positive electrode active material for a lithium secondary battery, comprising:
producing a starting material mixed solution by mixing, in a solvent, starting materials for a positive electrode active material formed of a lithium nickel phosphate compound represented by the following general formula
LiNi (1-x) Mn x PO 4 wherein 0.0001≤ x≤ 0.01

the starting materials being prepared so as to provide a molar ratio between manganese (Mn) and nickel (Ni) of 0<Mn/(Ni+Mn)≤0.01;
heating the starting material mixed solution to obtain a precipitate;
pre-firing this precipitate to obtain a precursor;
coating at least a portion of the particle surface in the precursor with carbon; and
subjecting the carbon-coated precursor to a main firing in the temperature region of 600° C. to 900° C. in an inert gas atmosphere, and through a reducing action of the carbon, making the crystal structure of the lithium nickel phosphate compound an orthorhombic crystal structure composed of space group Cmcm.

4. The production method according to claim 3 , wherein the coating with the carbon is carried out by treatment with a ball mill.

5. The production method according to claim 3 , wherein an amount of the carbon coating is 10% by mass to 40% by mass with respect to a total mass of the precursor obtained by pre-firing.

6. The lithium secondary battery according to claim 1 , wherein
the average particle diameter of the lithium nickel phosphate compound based on laser diffraction/scattering method is larger than 2 μm and 10 μm or less.

7. The lithium secondary battery according to claim 1 , wherein the amount of the carbon, expressed with reference to the total mass of the lithium nickel phosphate compound, is 5 to 30% by mass.

Assignees

• Yoshida Jun
• Toyota Motor Co Ltd

Inventors

• Yoshida Jun

Classifications

• H01M4/366 Primary

  as layered products · CPC title

• H01M4/5825

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title

• C01B25/45

  containing plural metal, or metal and ammonium · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• C01B25/37

  Phosphates of heavy metals · CPC title