Middle or large-sized battery pack assembly
US-9614196-B2 · Apr 4, 2017 · US
US10096807B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10096807-B2 |
| Application number | US-201414259615-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 23, 2014 |
| Priority date | Apr 25, 2013 |
| Publication date | Oct 9, 2018 |
| Grant date | Oct 9, 2018 |
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A battery system having at least a pair of battery modules, each battery module having a base plate and a cell stack secured on a base surface of the base plate. A first offset is arranged on a first side of the base plate and a first section is arranged on a second side opposite the first side. First threaded holes are arranged in the first offset and in the first section, parallel to the direction of extent of the first offset and of the first section. The battery modules are connected to one another via the auxiliary frame by screwing into the first threaded holes through through-holes arranged in the auxiliary frame.
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What is claimed is: 1. A battery system comprising: a plurality of battery modules, each of the battery modules comprising a base plate and a group of cells on a base surface of the base plate, the cells on the base surface of the base plate being arranged adjacent each other in a first direction, the base plate having: a first offset extending from a first side of the base plate in a second direction perpendicular to the first direction beyond a footprint of the group of cells and extending along the group of cells in the first direction; a first section extending from a second side of the base plate opposite the first side in the second direction beyond a footprint of the group of cells and extending along the group of cells in the first direction; and a first threaded hole arranged in each of the first offset and the first section, the first threaded holes respectively extending through the first offset and the first section in the first direction; and an auxiliary frame having auxiliary frame through-holes which correspond to the first threaded holes to connect the battery modules to one another, wherein the first offset protrudes above the base surface of the base plate in a third direction perpendicular to the first and second directions to be above the first section of the base plate such that a bottom edge of the first offset of a second one of the battery modules is arranged spatially above a top edge of the first section of a first one of the battery modules in an installed position of the battery system. 2. The battery system of claim 1 , further comprising a covering cap for each of the battery modules, the covering cap having a third offset arranged on a first side of the covering cap and a second section arranged on a second side of the covering cap opposite the first side of the covering cap. 3. The battery system of claim 2 , wherein each of the third offset and the second section have a third threaded hole respectively extending through the third offset and the second section in the first direction, and wherein the battery modules are connected to one another via the auxiliary frame by screwing into the third threaded holes through other auxiliary frame through-holes arranged in the auxiliary frame. 4. The battery system of claim 2 , wherein a bottom edge of the third offset of the second one of the battery modules is arranged spatially above a top edge of the second section of the first one of the battery modules in the installed position of the battery system. 5. The battery system of claim 2 , wherein the third offset has fourth through-holes and the second section has fourth threaded holes. 6. The battery system of claim 1 , wherein each of the base plates comprise a cooling element having internal cooling ducts. 7. The battery system of claim 1 , wherein the base plate is composed of aluminum. 8. The battery system of claim 1 , wherein the group of cells corresponding to each battery module is adhesively bonded to a base surface of the base plate associated with the group of cells. 9. A battery system comprising: a plurality of battery modules, each of the battery modules having a base plate and a cell stack on a base surface of the base plate, the cell stack comprising a plurality of cells arranged adjacent each other in a first direction, the base plate having a first offset extending from a first side of the base plate in a second direction perpendicular to the first direction and protruding above the base surface in a third direction perpendicular to the first and second directions, a first section extending from a second side of the base plate opposite the first side in the second direction, a first threaded hole arranged in each of the first offset and the first section that respectively extend though the first offset and the first section in the first direction, second threaded holes arranged in the first offset that extend through the first offset perpendicularly to the base surface in the third direction, and second through-holes arranged in the first section that extend through the first section perpendicularly to the base surface in the third direction; a first auxiliary frame arranged at a first end of the battery modules and having first auxiliary frame through-holes which correspond to the first threaded holes to connect the battery modules to one another; a second auxiliary frame arranged at a second end of the battery modules opposite the first end of the battery modules and having second auxiliary frame through-holes which correspond to the first threaded holes to connect the battery modules to one another; and a housing having a housing shell, a housing cover, housing through-holes, and housing threaded holes which respectively correspond to the second through-holes and to the second threaded holes to connect the battery modules to the housing shell, wherein, in an installed state, the first offset of a second one of the battery modules is over the first section of a first one of the battery modules, and the second threaded holes in the first offset of the second one of the battery modules are respectively aligned with the second through-holes in the first section of the first one of the battery modules. 10. A battery system comprising: a plurality of battery modules, each of the battery modules having a base plate and a cell stack on a base surface of the base plate, the cell stack comprising a plurality of cells adjacent each other in a first direction, the base plate having: a first section extending from a second side of the base plate in a third direction perpendicular to the first direction; a first offset extending from a first side of the base plate opposite the second side in the third direction, the first offset protruding from the base surface in a second direction that is perpendicular to the first direction and to the base surface to be above the first section; a first threaded hole arranged in each of the first offset and the first section and that respectively extend through the first offset and the first section in the first direction, second threaded holes arranged in the first offset and that extend through the first offset in a second direction that is perpendicular to the first direction and to the base surface, second through-holes arranged in the first section that extend through the first section in the second direction; and a first web which extends upwardly from the first offset and in the second direction, an inner surface of the first web being farther from the cell stack than an inner surface of the first offset is; an auxiliary frame to connect the battery modules to one another; and a housing connected to the battery modules, the housing having a housing shell and a housing cover. 11. The battery system of claim 10 , wherein: the first web has fifth threaded holes extending through the first web in the second direction, and the battery modules are connected to the housing cover via the fifth threaded holes and corresponding through-holes in the housing cover. 12. The battery system of claim 10 , wherein: the first web has sixth threaded holes that extend through the first web in the first direction, and the battery modules are connected to one another via the sixth threaded holes and corresponding through-holes in the auxiliary frame. 13. The battery system of claim 10 , further comprising an electrically insulating coating on a side of the first web which faces the cell stack of the battery module. 14. The battery system of claim 10 , further comprising a recess on a side of the first web which faces away from the cell stack of the battery mo
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