Valve assembly arrangement for an injection valve and injection valve

Patent metadata

Field	Value
Publication number	US-10094348-B2
Application number	US-201214363828-A
Country	US
Kind code	B2
Filing date	Dec 5, 2012
Priority date	Dec 7, 2011
Publication date	Oct 9, 2018
Grant date	Oct 9, 2018

Abstract

A valve assembly arrangement for an injection valve may have a central longitudinal axis, a valve assembly of the inward opening type, and a valve assembly of the outward opening type, wherein the valve assembly of the outward opening type is axially arranged adjacent and fixedly coupled to the valve assembly of the inward opening type such that the valve assembly of the inward opening type is operable to inject fluid into the valve assembly of the outward opening type for increasing a fluid pressure in the valve assembly of the outward opening type to open the valve assembly of the outward opening type to enable dispensing of the fluid from the valve assembly arrangement.

First claim

What is claimed is:

1. A valve assembly arrangement for an injection valve, the valve assembly arrangement comprising:
a central longitudinal axis running from a fluid inlet to a fluid outlet in a fluid flow direction,
a first valve needle disposed in a first valve cavity, the first valve needle opening inwardly toward the fluid inlet, and
a second valve needle disposed in a second valve cavity, the second valve needle opening outwardly toward the fluid outlet,
wherein the second valve needle is arranged downstream of the first valve needle in the fluid flow direction along the central longitudinal axis;
wherein opening the first valve needle injects fluid into the second valve cavity by moving the first valve needle away from the second valve needle toward the fluid inlet along the central longitudinal axis for increasing a fluid pressure in the second valve cavity, and
opening the second valve needle dispenses the fluid from the valve assembly arrangement when the second valve needle moves toward the fluid outlet away from the inward opening valve assembly along the central longitudinal axis.

2. The valve assembly arrangement of claim 1 , further comprising an inward opening valve assembly including:
the first cavity having a respective fluid inlet portion and a respective fluid outlet portion,
the first valve needle axially movable in the first cavity along the central longitudinal axis to prevent a fluid flow through the fluid outlet portion in a closing position of the first valve needle and to release the fluid flow through the fluid outlet portion in further positions of the first valve needle,
an actuator unit configured to actuate the first valve needle along the central longitudinal axis, and
a first spring, and
an outward opening valve assembly including the second cavity, the second valve needle, a second spring, a perforated disc, and a sealing portion at an axial end area of the second valve body, and
wherein the second valve needle is axially movable in the second cavity along the central longitudinal axis, thereby preventing a fluid flow along the sealing portion in a closing position of the second valve needle and releasing the fluid flow along the sealing portion in further positions of the second valve needle.

3. The valve assembly arrangement of claim 2 , wherein the valve assembly arrangement is configured to inject the fluid that is released through the fluid outlet portion into the second cavity for increasing the fluid pressure in the second cavity and dispensing of the fluid along the sealing portion from the valve assembly arrangement.

4. The valve assembly arrangement of claim 2 , wherein the perforated disc is fixedly coupled to the second valve needle.

5. The valve assembly arrangement of claim 2 , wherein the second spring is operable to bias the second valve needle towards its closing position along the central longitudinal axis by mechanical interaction with the perforated disc.

6. The valve assembly arrangement of claim 2 , wherein the second cavity comprises a step that limits axial displacement of the perforated disc.

7. The valve assembly arrangement of claim 2 , wherein the actuator unit comprises an electro-magnetic actuator unit.

8. The valve assembly arrangement of claim 2 , wherein the actuator unit comprises a piezo actuator.

9. An injection valve comprising:
a valve assembly arrangement having a central longitudinal axis running from a fluid inlet to a fluid outlet in a fluid flow direction,
a first valve needle disposed in a first cavity, the first valve needle opening inwardly toward the fluid inlet, and
a second valve needle disposed in a second cavity, the second valve needle opening outwardly toward the fluid outlet,
wherein the second valve needle is axially arranged downstream of the first valve needle in the fluid flow direction along the central longitudinal axis such that opening the first valve needle injects fluid into the second cavity by moving the first valve needle away from the second valve needle toward the fluid inlet along the central longitudinal axis for increasing a fluid pressure in the second cavity, and
opening the second valve needle dispenses the fluid from the injection valve when the second valve needle moves away from the inwardly opening valve assembly toward the fluid outlet along the central longitudinal axis.

10. The injection valve of claim 9 , further comprising an inward opening valve assembly including:
the first cavity having a respective fluid inlet portion and a respective fluid outlet portion,
the first valve needle axially movable in the first cavity along the central longitudinal axis to prevent a fluid flow through the fluid outlet portion in a closing position of the first valve needle and to release the fluid flow through the fluid outlet portion in further positions of the first valve needle,
an actuator unit configured to actuate the first valve needle along the central longitudinal axis, and
a first spring, and
an outward opening valve assembly including a second valve body comprising the second cavity, the second valve needle, a second spring, a perforated disc, and a sealing portion at an axial end area of the second valve body, and
wherein the second valve needle is axially movable in the second cavity along the central longitudinal axis, thereby preventing a fluid flow along the sealing portion in a closing position of the second valve needle and releasing the fluid flow along the sealing portion in further positions of the second valve needle.

11. The injection valve of claim 10 , wherein the valve assembly arrangement is configured to inject the fluid that is released through the fluid outlet portion into the second cavity for increasing the fluid pressure in the second cavity and dispensing of the fluid along the sealing portion from the valve assembly arrangement.

12. The injection valve of claim 10 , wherein the perforated disc is fixedly coupled to the second valve needle.

13. The injection valve of claim 10 , wherein the second spring is operable to bias the second valve needle towards its closing position by mechanical interaction with the perforated disc.

14. The injection valve of claim 10 , wherein the second cavity comprises a step that limits axial displacement of the perforated disc.

15. The injection valve of claim 10 , wherein the actuator unit comprises an electro-magnetic actuator unit.

16. The injection valve of claim 10 , wherein the actuator unit comprises a piezo actuator.

Assignees

• Continental Automotive Gmbh

Inventors

• Grandi Mauro

Classifications

• F02M47/06 Primary

  Other fuel injectors peculiar thereto · CPC title

• F02M51/0603 Primary

  using piezoelectric or magnetostrictive operating means · CPC title

• F02M61/08

  the valves opening in direction of fuel flow {(F02M61/047 takes precedence)} · CPC title