Air intake system of an internal combustion engine

Patent metadata

Field	Value
Publication number	US-10094341-B2
Application number	US-201415029394-A
Country	US
Kind code	B2
Filing date	Oct 10, 2014
Priority date	Oct 14, 2013
Publication date	Oct 9, 2018
Grant date	Oct 9, 2018

Abstract

An air intake system for an internal combustion engine may include an air intake channel, an exhaust gas return channel opening into the air intake channel, an exhaust gas cooler arranged in the exhaust gas return channel, a capture device, and a sensor. The capture device may capture cooling liquid from the exhaust gas cooler in the region of the opening point of the exhaust gas return channel into the air intake channel. The sensor may detect cooling liquid in the capture device.

First claim

What is claimed is:

1. An air intake system for an internal combustion engine, the air intake system comprising:
an air intake channel feeding outside air into a working cylinder of the internal combustion engine,
an exhaust gas return channel feeding exhaust air from the working cylinder into a connection with the air intake channel,
an exhaust gas cooler arranged in the exhaust gas return channel upstream of the connection,
a capture device for cooling liquid from the exhaust gas cooler, the capture device disposed in the air intake channel downstream of the connection, and
a sensor for detecting cooling liquid in the capture device.

2. The air intake system as claimed in claim 1 , wherein the cooling liquid capture device includes a recess in the air intake channel.

3. The air intake system as claimed in claim 2 , wherein the recess includes a depression below the opening point of the exhaust gas return channel into the air intake channel.

4. The air intake system as claimed in claim 1 , wherein the sensor device comprises an ultrasonic sensor device.

5. The air intake system as claimed in claim 1 , wherein:
the cooling liquid comprises a mixture of cooling water and glycol; and
the sensor distinguishes between the presence of cooling liquid in the capture device and the presence of condensate.

6. The air intake system as claimed in claim 4 , wherein the ultrasonic sensor device comprises an ultrasonic converter arranged on the one side of the cooling liquid capture device.

7. A method for detecting a cooling liquid leak from an exhaust gas cooler arranged in an exhaust gas return channel of the air intake system of an internal combustion engine, the method comprising:
capturing a liquid from the air intake system in a capture device arranged downstream of a connection where the exhaust gas return channel feeds exhaust air from a working cylinder of the internal combustion engine into an air intake channel of the air intake system;
detecting the liquid collected in the capture device; and
signaling a cooling liquid leak in response to detection of liquid collected in the capture device.

8. The method as claimed in claim 7 , wherein it is carried out when the internal combustion engine is not in operation.

9. The method as claimed in claim 7 , wherein the cooling liquid is detected by means of an ultrasonic sensor system.

10. The method as claimed in claim 7 , further comprising distinguishing between the presence of cooling liquid in the capture device and the presence of condensate in the capture device.

Assignees

• Continental Automotive Gmbh

Inventors

• Weigl Manfred
• Grass Philippe

Classifications

• F02M26/32

  Liquid-cooled heat exchangers · CPC title

• F02M26/35

  with means for cleaning or treating the recirculated gases, e.g. catalysts, condensate traps, particle filters or heaters · CPC title

• F02M35/10222

  Exhaust gas recirculation [EGR]; Positive crankcase ventilation [PCV]; Additional air admission, lubricant or fuel vapour admission · CPC title

• F02M26/28

  with liquid-cooled heat exchangers · CPC title

• F02M26/20

  Feeding recirculated exhaust gases directly into the combustion chambers or into the intake runners · CPC title