Transportation pallet and method for depalletizing load

Patent metadata

Field	Value
Publication number	US-10093450-B2
Application number	US-201615345388-A
Country	US
Kind code	B2
Filing date	Nov 7, 2016
Priority date	Nov 7, 2016
Publication date	Oct 9, 2018
Grant date	Oct 9, 2018

Abstract

A height-adjustable shock pallet includes a lower deck and an upper deck. A central portion of the upper deck is sized to receive a rack-mounted information handling system (IHS) for shipping. Air bags attached between the lower and upper decks are selectively inflatable to protect the rack-mounted IHS during transport and deflatable to position the upper deck proximate to the lower deck for unloading. A controller can detect a tilt of the upper deck and differentially inflate or deflate respective subsets of the air bags to rebalance the upper deck. The controller maintains the rack-mounted IHS horizontal to prevent tipping during transport. Integral or attachable caster wheels can enable repositioning of the height-adjustable shock pallet with the air bags deflated.

First claim

What is claimed is:

1. A height-adjustable shock pallet comprising:
a lower deck;
an upper deck having a central portion sized to receive a rack-mounted information handling system (IHS) for shipping and which is selectively positionable: (i) in a lowered position that is proximate to the lower deck and a supporting surface for loading and unloading, and (ii) in a raised position, spaced apart from the lower deck;
a plurality of air bags attached between the lower and upper decks and which are selectively inflatable to protect the rack-mounted IHS during transport and deflatable to position the upper deck between the raised position and the lowered position;
a sensor positioned to detect tilt of the upper deck; and
a controller in communication with a portable source of compressed air and the sensor, and which:
determines a direction of a detected tilt of the upper desk tilts; and
controls flow of compressed air in the plurality of air bags to rebalance the upper deck to a substantially horizontal position.

2. The height-adjustable shock pallet of claim 1 , wherein the upper deck comprises out-rigger portions attached to and outwardly projecting from the central portion, the out-rigger portions having a higher vertical profile than the central portion to receive respective ones of the plurality of air bags enabling the central portion to lower proximate to the lower deck.

3. The height-adjustable shock pallet of claim 1 , wherein the plurality of air bags are positioned such that a configuration of the upper deck, spaced apart from the lower deck in the raised position, provides laterally aligned apertures to receive forklift tines.

4. The height-adjustable shock pallet of claim 1 , further comprising a plurality of caster wheels mounted to the upper deck, wherein the lower deck comprises at least one aperture below each of the plurality of caster wheels to allow each caster wheel to extend through a respective aperture and contact the floor while the upper deck is in the lowered position.

5. The height-adjustable shock pallet of claim 4 , wherein the plurality of caster wheels are rotatably mounted to the upper deck and positionable between a horizontal and vertical position, the horizontal position enabling the upper deck to be lowered to a lower position without the wheels extending to the supporting surface to facilitate loading and unloading of the equipment rack.

6. The height-adjustable shock pallet of claim 5 , wherein the lower deck is held up against the upper deck by at least one of: (i) deflated air bags; (ii) a locking mechanism; and (iii) a compliant member attached between the upper and lower decks.

7. The height-adjustable shock pallet of claim 1 , wherein the upper deck comprises a ramped portion that contacts the supporting surface when the upper deck is in the lowered position, wherein the ramped portion is a selected one of attached to and attachable to the upper deck.

8. The height-adjustable shock pallet of claim 1 , further comprising:
a first pneumatic interconnect to receive compressed air at a first pressure level into a first subset of the plurality of air bags; and
a second pneumatic interconnect to receive compressed air at a second pressure level to a second subset of the plurality of air bags that is exclusive of the first subset;
wherein the first and second pressure levels are selected based on a weight of the rack-mounted IHS on the respective one of the first and second subsets.

9. The height-adjustable shock pallet of claim 1 , further comprising:
a first pneumatic interconnect to receive compressed air at a first pressure level into a first subset of the plurality of air bags; and
a second pneumatic interconnect to receive compressed air at a second pressure level to a second subset of the plurality of air bags that is exclusive of the first subset;
wherein the controller:
determines first and second pneumatic pressure ranges assigned to the first and the second subset based at least in part on: (i) a lower threshold set for a required dampening of vibration during transport; and (ii) an upper threshold set by a constraining upper design pressure limit of a combination of the portable source, the first and second pneumatic interconnects, and the plurality of air bags; and
in response to determining the direction of the tilt, controls the portable source to rebalance the upper deck to a substantially horizontal position by adjusting a pneumatic pressure differential between the first and second subsets by one or more inflating and deflating while maintaining each of the first and second subsets within the respective first and second pneumatic pressure ranges.

10. The height-adjustable shock pallet of claim 1 , wherein the portable source of compressed gas comprises a selected one of an air pump and a pressurized gas cylinder.

11. The height-adjustable shock pallet of claim 1 , wherein the controller:
determines whether the portable source is able to provide sufficient compressed air to maintain the upper deck in a substantially horizontal position; and
in response to determining that the portable source is unable to provide sufficient compressed air to maintain the upper deck in a substantially horizontal position, causes the deflation of the plurality of air bags to prevent tipping of the rack-mounted IHS during transport.

12. The height-adjustable shock pallet of claim 11 , further comprising an output device, wherein the controller communicates with the output device to indicate a status of the plurality of air bags including a need for one of inflation or deflation of the plurality of air bags.

13. The height-adjustable shock pallet of claim 1 , further comprising:
a pneumatic interconnect in fluid communication with the plurality of air bags;
at least one pressure sensor in communication with the plurality of air bags to detect a pressure value in each of the plurality of air bags; and
a memory containing a data structure containing an assigned pressure value associated with a weight of the rack-mounted IHS;
wherein the controller is in communication with the pressure sensor and the memory, and the controller:
determines a weight setting of the rack-mounted IHS; and
determines, based on the detected pressure value, whether at least one of the plurality of air bags is below the assigned pressure value associated with the weight setting; and
in response to determining that the detected pressure value is below the assigned pressure value, directs compressed air from a portable source to the pneumatic interconnect to maintain the plurality of air bags at the assigned pressure value.

14. The height-adjustable shock pallet of claim 13 , wherein:
the data structure contains a first assigned pressure value for a first subset of air bags and contains a second assigned pressure value that is not equal to the first assigned pressure value for a second subset of air bags corresponding to an off-center center gravity of the rack-mounted IHS; and
the controller directs the compressed air to maintain each of the first and second subset of air bags at the respective first and second assigned pressure values.

15. The height-adjustable shock pallet of claim 1 , further comprising:
an accelerometer to detect motion of the upper deck; and
wherein the controller is in communication with the accelerometer, and the controller:
receives detected motion from the accelerometer;
determines a vibration level based upon the detected motion; and
adjusts the assigned pressure value of one or more of the plurality of air bags based at least in part on the determined vib

Assignees

• Dell Products Lp

Inventors

• Embleton Steven
• Salas Rene J

Classifications

• B65D2519/0086

  Protection against environmental hazards, e.g. humidity, bacteria, fire · CPC title

• F16F15/022

  using dampers and springs in combination · CPC title

• B65D2519/00781

  for moving on a surface, e.g. wheels, pads (B65D2519/00825 takes precedence) · CPC title

• B65D19/42 Primary

  Arrangements or applications of rollers or wheels · CPC title

• B65D2519/00805

  Means for facilitating the removal of the load · CPC title