Spinning forming apparatus and forming method

Patent metadata

Field	Value
Publication number	US-10092941-B2
Application number	US-201314420701-A
Country	US
Kind code	B2
Filing date	Jul 17, 2013
Priority date	Aug 10, 2012
Publication date	Oct 9, 2018
Grant date	Oct 9, 2018

Abstract

A spinning forming apparatus shapes a plate while rotating the plate around a rotational axis. The spinning forming apparatus includes: a holding member to which the plate is attached and which rotates the plate around the rotational axis; a processing tool configured to contact a first main surface of the plate to process and shape the plate; and a heater configured to heat the plate. The heater is arranged at the opposite side of the processing tool across the plate. The heater locally heats a position of a second main surface of the plate opposite to the first main surface, the position being located on a circumference around the rotational axis, the circumference being defined by a position, with which the processing tool contacts, of the plate.

First claim

The invention claimed is:

1. A spinning forming apparatus for shaping a target plate while rotating the plate around a rotational axis,
the spinning forming apparatus comprising:
a holding member including
a receiving jig to which the plate is attached, and
a rotational shaft configured to rotate the plate around the rotational axis together with the receiving jig;

a processing tool configured to contact a first main surface of the plate to process and shape the plate; and
a heater configured to heat the plate, wherein:
the heater is arranged at the opposite side of the processing tool across the plate; and
the heater locally heats a position of a second main surface of the plate opposite to the first main surface, the position being located on a circumference around the rotational axis, the circumference being defined by a position, with which the processing tool contacts, of the plate;
wherein the spinning forming apparatus is configured such that, when the plate is being processed and shaped by the processing tool, a space is present on a part of the second main surface, the part being opposite to the position of the first main surface that is being contacted by the processing tool.

2. The spinning forming apparatus according to claim 1 , wherein the receiving jig has a size smaller than a circle defined by a shaping start position of the plate.

3. The spinning forming apparatus according to claim 1 , wherein the heater performs heating by high frequency induction heating.

4. The spinning forming apparatus according to claim 1 , further comprising a preheater configured to preliminarily heat a position of the plate, the position being located at a radially outer side of the position with which the processing tool contacts.

5. The spinning forming apparatus according to claim 1 , wherein the heater includes a coil formed to have a circular-arc shape that is doubled in a direction perpendicular to the rotational axis.

6. The spinning forming apparatus according to claim 5 , wherein the heater includes:
a magnetic core covering the coil from the opposite side of the plate; and
a convex portion projecting toward the plate beyond the coil and the core.

7. The spinning forming apparatus according to claim 1 , further comprising an auxiliary tool configured to support a position of the plate, the position being located at a radially outer side of the position with which the processing tool contacts.

8. The spinning forming apparatus according to claim 1 , further comprising a control device programmed to move the heater relative to the plate such that a distance between the heater and a shaping target portion of the plate becomes a predetermined distance.

9. The spinning forming apparatus according to claim 1 , further comprising a control device programmed to move the heater in synchronization with a shaping operation by the processing tool.

10. The spinning forming apparatus according to claim 1 , further comprising:
a radiation thermometer configured to measure a surface temperature of a position of the plate, the position being located on the circumference around the rotational axis, the circumference being defined by the position with which the processing tool contacts; and
an output adjuster configured to adjust an output of the heater, wherein
the output adjuster adjusts the output of the heater such that the surface temperature falls within a predetermined temperature range.

11. The spinning forming apparatus according to claim 1 , further comprising:
a load measuring unit configured to measure a load applied to the plate when the processing tool contacts the plate; and
a control device programmed to move the processing tool relative to the plate at a feed speed corresponding to the load.

12. The spinning forming apparatus according to claim 1 , wherein the plate is made of a titanium alloy.

13. A spinning forming method of shaping a plate while rotating the plate around a rotational axis, the method comprising:
contacting a first main surface of the plate with a processing tool to process and shape the plate in a state where the plate is attached to a receiving jig of a holding member, and the plate is rotated around the rotational axis;
arranging a heater at the opposite side of the processing tool across the plate; and
locally heating a position of a second main surface of the plate opposite to the first main surface, the position being located on a circumference around the rotational axis, the circumference being defined by a position, with which the processing tool contacts, of the plate,
wherein, when the plate is being processed and shaped by the processing tool, a space is present on a part of the second main surface, the part being opposite to the position of the first main surface that is being contacted by the processing tool.

14. The spinning forming method according to claim 13 , further comprising preliminarily heating a position of the plate, the position being located at a radially outer side of the position with which the processing tool contacts.

15. The spinning forming method according to claim 13 , further comprising moving the heater relative to the plate such that a distance between the heater performing the local heating and a shaping target portion of the plate becomes a predetermined distance.

16. The spinning forming method according to claim 13 , further comprising moving the heater, performing the local heating, in synchronization with the shaping operation by the processing tool.

17. A spinning forming method of shaping a plate while rotating the plate around the rotational axis, the method comprising:
contacting a first main surface of the plate with a processing tool to process and shape the plate in a state where the plate is attached to a receiving jig of a holding member, and the plate is rotated around the rotational axis;
arranging a heater at the opposite side of the processing tool across the plate;
locally heating a position of a second main surface of the plate opposite to the first main surface, the position being located on a circumference around the rotational axis, the circumference being defined by a position, with which the processing tool contacts, of the plate;
measuring a surface temperature of a position of the plate, the position being located on the circumference around the rotational axis, the circumference being defined by the position with which the processing tool contacts; and
adjusting an output of the heater, performing the local heating, such that the surface temperature falls within a predetermined temperature range.

18. The spinning forming method according to claim 13 , further comprising:
measuring a load applied to the plate when the processing tool contacts the plate; and
moving the processing tool relative to the plate at a feed speed corresponding to the load.

19. A spinning forming method of shaping a plate while rotating the plate around a rotational axis, the method comprising:
contacting a first main surface of the plate with a processing tool to process and shape the plate in a state where the plate is attached to a receiving jig of a holding member, and the plate is rotated around the rotational axis;
arranging a heater at the opposite side of the processing tool across the plate; and
heating, by high frequency induction heating, a position of a second main surface of the plate opposite to the first main surface, the position being located on a circumference around the rotational axis, the circumference being defined by a p

Assignees

• Kawasaki Heavy Ind Ltd

Inventors

• Ogishi Hideyuki
• Iwasaki Hayato
• Imamura Yoshihide
• Sakane Yuto
• Tsuji Toshiro
• Kitano Hiroshi
• Hara Kazunori

Classifications

• B21D37/16 Primary

  Heating or cooling · CPC title

• B21C51/00

  Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F · CPC title

• B21D22/16

  over shaping mandrels or formers · CPC title

• B21D22/18 Primary

  using tools guided to produce the required profile · CPC title