Method to recycle polyester-based nonwoven to staple fiber
US-2024181119-A1 · Jun 6, 2024 · US
US10092673B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10092673-B2 |
| Application number | US-201113878236-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jul 29, 2011 |
| Priority date | Oct 15, 2010 |
| Publication date | Oct 9, 2018 |
| Grant date | Oct 9, 2018 |
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A plurality of fibers or one-dimensional, two-dimensional, or three-dimensional fibrous structures are provided, having fibers from a first raw fiber material. The first raw fiber material contains unsubstituted or partially substituted polyvinyl alcohol and/or unsubstituted or partially substituted polyvinyl alcohol copolymer. The fibers can be crosslinked by tempering the fibers or fibrous structures, with the result that the fibers or the fibrous structure are configured to be gel, in particular hydrogel, fibers or fibrous structures and have excellent stability.
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The invention claimed is: 1. A plurality of fibers, comprising: at least 30 wt. % of first fibers made of a first raw fiber material consisting of an unsubstituted polyvinyl alcohol, a partially substituted polyvinyl alcohol, or a mixture thereof; and optionally, 1 wt % to 70 wt % of second fibers consisting of a polyolefin, polyamide, polyester, polyacrylonitrile, polyvinyl chloride, polyester amide, polyvinyl amine, polyvinyl acetate, polyethylene glycol, polyvinylpyrrolidone, polyurethane, gelatine, collagen, or a mixture of two or more of any of these, wherein the polyvinyl alcohol is directly cross-linked by tempering at a temperature of 100 to 200° C., such that cross-linked polyvinyl alcohol is present, wherein the first fibers have a fiber titer of 1.5 to 5 dtex, wherein the first and second fibers comprise no polyacrylate, wherein the plurality has an absorption capacity for 0.9% sodium chloride solution of from 300 to 3500% by weight as measured by DIN 53923, and wherein the plurality is configured to be gelling or hydrogelling and has a structural shrinkage of at most 60%. 2. The plurality of claim 1 , comprising, as the fibers, at least 90 wt. % of the first fibers. 3. The plurality of claim 1 , comprising, as the fibers, at least 95 wt. % of the first fibers. 4. The plurality of claim 1 , wherein the absorption capacity for 0.9% sodium chloride solution is at least 500% by weight. 5. The plurality of claim 1 , wherein the first fiber is polyvinyl alcohol and the second fiber is polyester. 6. The plurality of claim 1 , wherein the polyvinyl alcohol is directly cross-linked by tempering for a period of time from 4 to 7 hours. 7. The plurality of claim 1 , further comprising: an additive comprising a pharmacologically active substance, a drug, an antibiotic, an analgesic, an anti-infective, an anti-inflammatory, a haemostatic, a wound healing promoting, an antimicrobial, an antibacterial, an antiviral, an enzyme, an amino acid, an antioxidant, a peptide, a peptide sequence, a polysaccharide, a chitosan, a growth factor, a purine, a pyrimidine, a live cell, β-tricalciumphosphate, hydroxyapatite, a odor-adsorber, a cyclodextrin, a metal, a carbon compound, a processing agent, or a mixture thereof. 8. The plurality of claim 7 , wherein the additive comprises silver, gold, copper, zinc, or graphite. 9. A medical application material, wound dressing, bandage, suture material, implant, tissue engineering scaffold, drug, carrier material, insulating material, filter material, technical absorber product, foodstuff sector product, hygiene product, cosmetic product, or household product, comprising: the plurality of claim 1 . 10. A method for producing the plurality of claim 1 , the method comprising: tempering the first fibers at a predetermined tempering temperature in a range of from 100 to 200° C. for a predetermined tempering time. 11. The method of claim 10 , wherein the predetermined tempering temperature is greater than a glass transition temperature of the first raw fiber material, less than a fusion temperature of the first raw fiber material, or greater than a glass transition temperature of the first raw fiber material and less than a fusion temperature of the first raw fiber material. 12. The method of claim 10 , wherein the predetermined tempering time is from 10 minutes to 14 hours. 13. The method of claim 10 , further comprising: bonding the fibers to thereby produce a one-dimensional, two-dimensional, or three-dimensional fibrous structure. 14. The method of claim 10 , further comprising: adding second fibers made of at least one second raw fiber material.
obtained by reactions only involving carbon-to-carbon unsaturated bonds · CPC title
Mixtures of macromolecular compounds · CPC title
Hydrogels or hydrocolloids · CPC title
comprising unsaturated alcohols, acetals or ketals as the major constituent · CPC title
with at least one other macromolecular compound obtained by reactions only involving carbon-to-carbon unsaturated bonds as constituent · CPC title
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