Systems and methods for securely assembling a spinal implant

Patent metadata

Field	Value
Publication number	US-10092403-B2
Application number	US-201615296989-A
Country	US
Kind code	B2
Filing date	Oct 18, 2016
Priority date	Oct 20, 2015
Publication date	Oct 9, 2018
Grant date	Oct 9, 2018

Abstract

Systems and methods for implanting a spinal implant between two vertebral bodies are provided. The spinal implant may include a main body adapted to rest between and adjacent to the two vertebral bodies, the main body having a cavity therein adapted to hold a filler and a cap adapted to connect to the main body where the cap is connectable after the main body has been inserted between the vertebral bodies and after the filler has been inserted into the cavity of the main body. The cap is securable to the main body by means of a securement member providing for a permanent connection between the main body and the cap.

First claim

The invention claimed is:

1. A system for performing a spinal procedure configured to introduce a filler between two vertebral bodies, the system comprising:
a spinal implant having a main body adapted to rest between and adjacent to the two vertebral bodies, the main body having a pair of legs, a nose and a top opening so as to define a first cavity, the first cavity adapted to hold the filler, at least one of the legs having an aperture;
an elongated member configured to fit within the aperture;
a cap having a through-hole, the through-hole having a second cavity bound by the cap, the second cavity being larger in diameter than the through-hole so as to define an inner ledge; and
a securement member having a through-bore and a radial opening that is open to and extends radially from the through-bore, the radial opening extending along a length of the through-bore, a portion of the elongated member disposed within the through-bore, the securement member adapted to fit entirely within the second cavity, the securement member made of a resilient material so as to generate a compressive force on the elongated member, wherein the compressive force closes the radial opening so as to reduce a diameter of the through-bore when the elongated member is pulled away from the cap, wherein the compressive force is actuated by the securement member being pressed against the inner ledge, the compressive force fixing the elongated member within the second cavity so as to connect the main body to the cap after the main body has been inserted between the vertebral bodies and after the filler has been inserted into the first cavity of the main body.

2. The system as set forth in claim 1 , wherein the securement member includes an angled outer surface and a peripheral outer surface having a uniform radius relative a center of the through-bore.

3. The system as set forth in claim 2 , wherein the elongated member is tapered from a distal end to a proximal end.

4. The system as set forth in claim 1 , wherein one of the pair of legs includes an indentation, and wherein the cap includes a protrusion configured to engage the indentation so as to guide the coupling of the cap to the main body, and wherein the protrusion pushes the filler within the cavity.

5. A method of introducing bone growth material between two adjacent vertebrae, the method utilizing the system as set forth in claim 1 , the method comprising the steps of:
inserting the main body between the two adjacent vertebrae;
filling the first cavity with the bone growth material;
sliding the cap along the elongated member; and
mounting the cap onto the main body so as to close the top opening;
sliding the securement member along the elongated member and pushing the securement member into the aperture until the securement member is disposed in the second cavity.

6. The method as set forth in claim 5 , wherein the elongated member is broken off along a weakening section.

7. The method as set forth in claim 5 , wherein the elongated member is inserted into the aperture before the main body is inserted between the two adjacent vertebrae.

8. The method as set forth in claim 7 , wherein the cap includes a protrusion configured to push the bone growth within the first cavity and into contact with the two adjacent vertebrae.

9. The method as set forth in claim 8 , wherein one of the pair of legs includes an indentation, and wherein the protrusion is configured to engage the indentation so as to guide the coupling of the cap to the main body.

10. A spinal implant for positioning between two vertebral bodies, the spinal implant adapted to hold a filler, the spinal implant comprising:
a main body adapted to rest between and adjacent to the two vertebral bodies, the main body having a pair of legs and an end wall so as to define a first cavity, the first cavity adapted to hold the filler, each of the pair of legs having an aperture;
a pair of elongated members configured to slide within the bore of a corresponding one of the pair of legs; and
a cap having a pair of through-holes and a pair of securement members, each of the pair of through-holes includes a second cavity bound by the cap, the second cavity being larger in diameter than the respective through-hole so as to define an inner ledge, each of the pair of securement members having a through-bore and a radial opening that is open to and extends radially from the through-bore, the radial opening extending along a length of the through-bore, and each of the pair of securement members is adapted to fit entirely within a respective second cavity, the pair of securement members made of a resilient material so as to generate a compressive force on a respective elongated member, wherein the compressive force closes the radial opening so as to reduce a diameter of the through-bore when the elongated member is pulled away from the cap, wherein the compressive force is actuated by the securement member being pressed against the inner ledge, the compressive force fixing the respective elongated member within the respective second cavity so as to connect the main body to the cap after the main body has been inserted between the vertebral bodies and after the filler has been inserted into the first cavity of the main body.

11. The spinal implant as set forth in claim 10 , wherein the pair of through-holes is registered with a respective aperture of pair of legs when the cap is mounted to the main body.

12. The spinal implant as set forth in claim 10 , wherein each of the pair of securement members includes an angled outer surface and a peripheral outer surface having a uniform radius relative the a center of the through-bore.

13. The spinal implant as set forth in claim 12 , wherein each of the pair of elongated members is tapered from a distal end to a proximal end.

14. The spinal implant as set forth in claim 10 , wherein one of the pair of legs includes an indentation, and wherein the cap includes a protrusion configured to engage the indentation so as to guide the coupling of the cap to the main body, and wherein the protrusion pushes the filler within the cavity.

Assignees

• Alphatec Spine Inc

Inventors

• Costabile Jonathan T
• DuBois Nathaniel

Classifications

• A61F2002/30593

  hollow · CPC title

• A61F2002/30904

  serrated profile, i.e. saw-toothed · CPC title

• A61F2002/30495

  using a locking ring · CPC title

• A61F2/447

  substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section · CPC title

• A61F2002/30561

  breakable or frangible · CPC title