Rotating electric machine

Patent metadata

Field	Value
Publication number	US-10090742-B2
Application number	US-201615166408-A
Country	US
Kind code	B2
Filing date	May 27, 2016
Priority date	May 28, 2015
Publication date	Oct 2, 2018
Grant date	Oct 2, 2018

Abstract

A rotating electric machine includes at least one multi-phase coil, at least one armature core having the at least one multi-phase coil wound thereon, and at least one rotor rotatably disposed and having a plurality of magnetic poles facing the at least one armature core. The at least one multi-phase coil has at least one coil end part protruding from the at least one armature core and surrounded by at least one magnetic circuit formed in the rotating electric machine. There are a plurality of gaps formed between the at least one armature core and the at least one rotor.

First claim

What is claimed is:

1. A rotating electric machine comprising:
at least one multi-phase coil;
at least one armature core having the at least one multi-phase coil wound thereon; and
at least one rotor rotatably disposed and having a plurality of magnetic poles facing the at least one armature core,
wherein
the at least one multi-phase coil has at least one coil end part protruding from the at least one armature core and surrounded by at least one magnetic circuit formed in the rotating electric machine, and
there are a plurality of gaps formed between the at least one armature core and the at least one rotor.

2. The rotating electric machine as set forth in claim 1 , further comprising a housing in which the at least one multi-phase coil, the at least one armature core and the at least one rotor are received,
wherein
the at least one rotor comprises a single rotor,
the at least one armature core comprises an outer armature core disposed radially outside the rotor and an inner armature core disposed radially inside the rotor,
the at least one multi-phase coil comprises an outer multi-phase coil wound on the outer armature core and an inner multi-phase coil wound on the inner armature core,
the at least one coil end part comprises a coil end part of the outer multi-phase coil protruding from the outer armature core and a coil end part of the inner multi-phase coil protruding from the inner armature core,
the magnetic poles of the rotor comprises a plurality of first magnetic poles facing the outer armature core and a plurality of second magnetic poles facing the inner armature core,
the housing has a first field yoke part facing the coil end part of the outer multi-phase coil and a second field yoke part facing the coil end part of the inner multi-phase coil,
the at least one magnetic circuit comprises first and second magnetic circuits, the first magnetic circuit being formed by the outer armature core, the first field yoke part of the housing and the first magnetic poles of the rotor so as to surround the coil end part of the outer multi-phase coil, the second magnetic circuit being formed by the inner armature core, the second field yoke part of the housing and the second magnetic poles of the rotor so as to surround the coil end part of the inner multi-phase coil, and
the plurality of gaps comprises an outer radial gap formed between the outer armature core and the rotor and an inner radial gap formed between the inner armature core and the rotor.

3. The rotating electric machine as set forth in claim 2 , wherein the rotor is double-ring-structured to have a first ring-shaped part located on a radially outer side and a second ring-shaped part located on a radially inner side,
the first ring-shaped part includes the first magnetic poles and serves as an entrance and exit of the first magnetic circuit,
the second ring-shaped part includes the second magnetic poles and serves as an entrance and exit of the second magnetic circuit,
the first and second ring-shaped parts are arranged so that the first magnetic poles are interleaved with the second magnetic poles,
the first magnetic poles have a first polarity, and the second magnetic poles have a second polarity that is opposite to the first polarity.

4. The rotating electric machine as set forth in claim 2 , wherein both the coil end parts of the outer and inner multi-phase coils are located on a first axial side of the outer and inner armature cores, and
the outer and inner multi-phase coils are electrically connected with each other on a second axial side of the outer and inner armature cores which is opposite to the first axial side.

5. The rotating electric machine as set forth in claim 1 , wherein the at least one rotor further has a plurality of magnets each being arranged between one circumferentially-adjacent pair of the magnetic poles.

6. The rotating electric machine as set forth in claim 1 , wherein the at least one armature core comprises a single armature core,
the at least one multi-phase coil comprises a single multi-phase coil wound on the armature core,
the at least one coil end part comprises a coil end part of the multi-phase coil protruding from the armature core,
the at least one rotor comprises an outer rotor rotatably disposed radially outside the armature core and an inner rotor rotatably disposed radially inside the armature core, each of the outer and inner rotors having a plurality of magnetic poles facing the armature core,
the outer and inner rotors are connected with a soft-magnetic member on one axial side of the outer and inner rotors,
the at least one magnetic circuit comprises a magnetic circuit that is formed by the armature core, the outer rotor, the soft-magnetic member and the inner rotor so as to surround the coil end part of the multi-phase coil, and
the plurality of gaps comprises an outer radial gap formed between the outer rotor and the armature core and an inner radial gap formed between the inner rotor and the armature core.

7. The rotating electric machine as set forth in claim 6 , wherein the magnetic poles of the outer rotor are held by an annular nonmagnetic holding member.

8. The rotating electric machine as set forth in claim 6 , wherein the armature core is segmented into a plurality of teeth that are circumferentially spaced from one another.

9. The rotating electric machine as set forth in claim 1 , wherein the at least one multi-phase coil is comprised of a plurality of phase windings each of which is a wave-shaped full-pitch winding, and
the at least one multi-phase coil generates field magnetic flux upon supply of a DC component to at least one of the phase windings of the at least one multi-phase coil.

10. The rotating electric machine as set forth in claim 9 , further comprising an inverter that includes:
an electric power converter having a plurality of full bridges each of which includes one of the phase windings of the at least one multi-phase coil therein, and
a controller that controls the electric power converter to supply the DC component to the at least one of the phase windings of the at least one multi-phase coil.

11. The rotating electric machine as set forth in claim 10 , wherein the at least one multi-phase coil is a three-phase coil, and the phase windings of the three-phase coil are Y-connected to define a neutral point therebetween,
the electric power converter has a first transistor connected to the neutral point of the three-phase coil and a second transistor connected to one of the phase windings of the three-phase coil, and
the controller controls drives of the first and second transistors to supply the DC component to the one of the phase windings of the three-phase coil.

12. The rotating electric machine as set forth in claim 10 , wherein the controller controls the electric power converter to perform an intermittent DC energization of the at least one multi-phase coil, with phase currents respectively supplied to the phase windings of the at least one multi-phase coil offset in phase from each other, thereby supplying the DC component to the at least one of the phase windings of the at least one multi-phase coil.

13. The rotating electric machine as set forth in claim 12 , wherein the intermittent DC energization is a unidirectional pulse energization.

14. The rotating electric machine as set forth in claim 1 , further comprising a half-wave rectifier that half-wave-rectifies multi-phase electric power generated in the at least one multi-phase coil into DC power and outputs the obtained DC power.

Assignees

• Denso Corp

Inventors

• Kusase Shin

Classifications

• H02K19/12

  characterised by the arrangement of exciting windings, e.g. for self-excitation, compounding or pole-changing · CPC title

• H02K21/12

  with stationary armatures and rotating magnets · CPC title

• H02K21/046

  with rotating permanent magnets and stationary field winding · CPC title

• H02K16/04

  Machines with one rotor and two stators · CPC title

• H02K1/246

  Variable reluctance rotors · CPC title