Double-stator rotating electric machine

Patent metadata

Field	Value
Publication number	US-10090741-B2
Application number	US-201514955620-A
Country	US
Kind code	B2
Filing date	Dec 1, 2015
Priority date	Dec 8, 2014
Publication date	Oct 2, 2018
Grant date	Oct 2, 2018

Abstract

A double-stator rotating electric machine includes a rotor, an outer stator having an outer multi-phase coil wound thereon, and an inner stator having an inner multi-phase coil wound thereon. Each corresponding pair of phase windings of the outer and inner multi-phase coils are formed of at least one common electric conductor wire. The electric conductor wire includes a bridging portion that bridges the corresponding pair of phase windings of the outer and inner multi-phase coils across the rotor. The bridging portion extends obliquely with respect to both radial and circumferential directions of the rotor so that radially outer and radially inner ends of the bridging portion, which are respectively connected to the corresponding pair of phase windings of the outer and inner multi-phase coils, are circumferentially offset from each other by an offset angle θ. The offset angle θ is greater than 0° and less than 180° in electrical angle.

First claim

What is claimed is:

1. A double-stator rotating electric machine comprising:
a rotor;
an outer stator disposed radially outside the rotor with an outer gap formed therebetween, the outer stator having an outer multi-phase coil wound thereon; and
an inner stator disposed radially inside the rotor with an inner gap formed therebetween, the inner stator having an inner multi-phase coil wound thereon,
wherein
each corresponding pair of phase windings of the outer and inner multi-phase coils are formed of at least one common electric conductor wire,
the electric conductor wire includes a bridging portion that bridges the corresponding pair of phase windings of the outer and inner multi-phase coils across the rotor,
the bridging portion extends obliquely with respect to both radial and circumferential directions of the rotor so that radially outer and radially inner ends of the bridging portion, which are respectively connected to the corresponding pair of phase windings of the outer and inner multi-phase coils, are circumferentially offset from each other by an offset angle θ, and
the offset angle θ is greater than 0° and less than 180° in electrical angle.

2. The double-stator rotating electric machine as set forth in claim 1 , wherein the offset angle θ is greater than or equal to 60° and less than or equal to 150° in electrical angle.

3. The double-stator rotating electric machine as set forth in claim 2 , wherein the offset angle θ is equal to 90° in electrical angle.

4. The double-stator rotating electric machine as set forth in claim 1 , wherein the rotor includes a rotor core that is formed of a soft-magnetic material and shaped so as to allow magnetic flux having both a circumferential component and a radial component to flow through the rotor.

5. The double-stator rotating electric machine as set forth in claim 4 , wherein the rotor core includes an annular main body and a plurality of protrusions each of which radially protrudes from the main body, and
0.5≤W 2 /W 1 ≤1, where W 1 is a circumferential width of the protrusions and W 2 is a radial width of the main body.

6. The double-stator rotating electric machine as set forth in claim 1 , wherein the rotor has a plurality of outer permanent magnets provided in a radially outer part of the rotor facing the outer stator and a plurality of inner permanent magnets provided in a radially inner part of the rotor facing the inner stator, and
each of the outer permanent magnets is circumferentially offset from a corresponding one of the inner permanent magnets based on the offset angle θ of the bridge portion.

7. The double-stator rotating electric machine as set forth in claim 1 , wherein the rotor has an outer yoke part facing the outer stator and an inner yoke part facing the inner stator, and
the outer yoke part and the inner yoke part are circumferentially offset from each other based on the offset angle θ of the bridge portion.

Assignees

• Denso Corp

Inventors

• Kusase Shin

Classifications

• H02K16/04 Primary

  Machines with one rotor and two stators · CPC title

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K1/2786

  Outer rotors · CPC title

• H02K3/28

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K1/2791

  Surface mounted magnets; Inset magnets · CPC title