Motor driven compressor

Patent metadata

Field	Value
Publication number	US-10087942-B2
Application number	US-201414312848-A
Country	US
Kind code	B2
Filing date	Jun 24, 2014
Priority date	Jun 25, 2013
Publication date	Oct 2, 2018
Grant date	Oct 2, 2018

Abstract

A motor-driven compressor that includes a compression unit adapted to compress refrigerant, an electric motor adapted to drive the compression unit, and a housing that accommodates the compression unit and the electric motor and includes a coupling member. A motor driving circuit drives the electric motor. The motor driving circuit includes a circuit board and a capacitor, which is electrically connected to the circuit board. A capacitor holder holds the capacitor and is coupled to the coupling member. One of the capacitor holder and the coupling member includes a projection, and the other one of the capacitor holder and the coupling member includes an engagement portion that engages with the projection. Engagement between the projection and the engagement portion positions the capacitor holder relative to the coupling member.

First claim

The invention claimed is:

1. A motor-driven compressor comprising:
a compression unit adapted to compress refrigerant;
an electric motor adapted to drive the compression unit;
a housing that accommodates the compression unit and the electric motor and includes a coupling member;
a motor driving circuit adapted to drive the electric motor, wherein the motor driving circuit includes a circuit board and a capacitor, which is electrically connected to the circuit board;
a capacitor holder that holds the capacitor and is coupled to the coupling member, the capacitor holder having a peripheral portion including a flange, wherein the flange comprises a first surface facing a coupling surface of the coupling member, a second surface opposite to the first surface, and a reinforcement projecting from the second surface,
wherein
the second surface of the flange and an outer peripheral side surface of the capacitor holder form an inside corner therebetween, and the reinforcement is connected to both the second surface of the flange and the outer peripheral side surface of the capacitor holder;
when viewing in a direction perpendicular to the second surface of the flange, the reinforcement divides the flange into a first portion and a second portion;
the first portion of the flange includes a projection extending from the first surface in a direction intersecting to the first surface, and the coupling surface of the coupling member includes an engagement recess that receives the projection extending from the first surface, and an engagement between the projection and the engagement recess positions the capacitor holder relative to the coupling member;
the second portion of the flange includes an insertion hole extending through the second portion from the first surface to the second surface,
wherein the insertion hole of the flange receives a bolt that couples the capacitor holder to the coupling member; and
wherein the reinforcement projecting from the second surface of the flange is located between the insertion hole and the projection when viewing in the direction perpendicular to the second surface of the flange.

2. The motor-driven compressor according to claim 1 , wherein
the projection is one of a plurality of projections, and
the engagement recess is one of a plurality of engagement recesses.

3. The motor-driven compressor according to claim 1 , wherein
the housing further includes a cover,
the cover and the coupling member define an accommodation chamber in the housing, and
the accommodation chamber accommodates the motor driving circuit.

4. The motor-driven compressor according to claim 1 , wherein the capacitor includes a film capacitor.

5. The motor-driven compressor according to claim 1 , further comprising a rotation shaft accommodated in the housing and rotated integrally with a rotor of the electric motor, wherein the compression unit, the electric motor, and the motor driving circuit are arranged in this order along an axis of the rotation shaft.

6. A motor-driven compressor comprising:
a compression unit adapted to compress refrigerant;
an electric motor adapted to drive the compression unit;
a housing that accommodates the compression unit and the electric motor and includes a coupling member;
a motor driving circuit adapted to drive the electric motor, wherein the motor driving circuit includes a circuit board and a capacitor, which is electrically connected to the circuit board;
a capacitor holder that holds the capacitor and is coupled to the coupling member, the capacitor holder having a peripheral portion including a flange, wherein the flange comprises a first surface facing a coupling surface of the coupling member, a second surface opposite to the first surface, and a reinforcement projecting from the second surface,
wherein
the second surface of the flange and an outer peripheral side surface of the capacitor holder form an inside corner therebetween, and the reinforcement is connected to both the second surface of the flange and the outer peripheral side surface of the capacitor holder;
when viewing in a direction perpendicular to the second surface of the flange, the reinforcement divides the flange into a first portion and a second portion;
the coupling surface of the coupling member includes a projection extending from the coupling surface in a direction intersecting to the coupling surface, and the first portion of the flange includes an engagement recess that receives the projection extending from the coupling surface, and an engagement between the projection and the engagement recess positions the capacitor holder relative to the coupling member;
the second portion of the flange includes an insertion hole extending through the second portion from the first surface to the second surface,
wherein the insertion hole of the flange receives a bolt that couples the capacitor holder to the coupling member; and
wherein the reinforcement projecting from the second surface of the flange is located between the insertion hole and the engagement recess when viewing in the direction perpendicular to the second surface of the flange.

7. The motor-driven compressor according to claim 6 , wherein
the projection is one of a plurality of projections, and
the engagement recess is one of a plurality of engagement recesses.

8. The motor-driven compressor according to claim 6 , wherein
the housing further includes a cover,
the cover and the coupling member define an accommodation chamber in the housing, and
the accommodation chamber accommodates the motor driving circuit.

9. The motor-driven compressor according to claim 6 , wherein the capacitor includes a film capacitor.

10. The motor-driven compressor according to claim 6 , further comprising a rotation shaft accommodated in the housing and rotated integrally with a rotor of the electric motor, wherein the compression unit, the electric motor, and the motor driving circuit are arranged in this order along an axis of the rotation shaft.

Assignees

• Toyota Jidoshokki Kk

Inventors

• Yano Junya
• Fujii Akio
• Takahata Junichi

Classifications

• F04C23/008

  Hermetic pumps · CPC title

• F04C2240/805

  Fastening means, e.g. bolts · CPC title

• F04B39/121

  Casings · CPC title

• F04B27/0873 Primary

  Component parts, e.g. sealings; Manufacturing or assembly thereof · CPC title

• F04C2240/808

  Electronic circuits (e.g. inverters) installed inside the machine · CPC title