Exhaust-gas turbocharger including a charge pressure control lever having barrel-shaped pin

Patent metadata

Field	Value
Publication number	US-10087826-B2
Application number	US-201414905884-A
Country	US
Kind code	B2
Filing date	Jul 15, 2014
Priority date	Jul 22, 2013
Publication date	Oct 2, 2018
Grant date	Oct 2, 2018

Abstract

An exhaust-gas turbocharger with a compressor with a charge pressure control device. An actuator is provided which moves a control rod arrangement. The control rod arrangement is in turn rotatably connected to a lever. The charge pressure control device is actuated by the lever. A pin is arranged on the lever. The control rod arrangement has a bushing which is pushed onto the pin. The connection between pin and bushing constitutes a rotatable connection for enabling the lever to be actuated by the control rod arrangement. This arrangement is very simple to produce and very simple to assemble because the bushing must merely be pushed onto the pin.

First claim

What is claimed is:

1. An exhaust-gas turbocharger ( 1 ) comprising:
a compressor ( 5 ) with a compressor wheel ( 7 ) adapted to draw in and compress air and output compressed air having a charge pressure,
a turbine ( 2 ) with a turbine wheel ( 4 ) connected to the compressor wheel ( 7 ) via a shaft and adapted to being driven by exhaust gas to thereby drive said compressor wheel ( 7 ),
a charge pressure control device ( 9 ) in the form of
on the compressor side, a compressor bypass arrangement, or
on the turbine side, a wastegate duct which connects the turbine inlet to the turbine outlet, bypassing the turbine wheel, or a variable turbine geometry device wherein guide elements for the directed guidance of the flow are provided at the turbine inlet,

an actuator ( 13 ) for actuating the charge pressure control device ( 9 ) to control charge pressure,
a control rod arrangement ( 12 ) coupling the charge pressure control device ( 9 ) to the actuator ( 13 ) and that can be moved by the actuator ( 13 ), said control rod arrangement ( 12 ) comprising a control rod ( 14 ) having a first end connected to the actuator ( 13 ) and a second end connected to a guide piece ( 15 ), the guide piece ( 15 ) having a bushing ( 16 ) having a cylindrical bore, the bushing ( 16 ) being directly and fixedly connected to the guide piece ( 15 ), and
a lever ( 11 ) connected to the charge pressure control device ( 9 ) for introducing positioning input to the charge pressure control device ( 9 ),
wherein the lever ( 11 ) of the charge pressure control device ( 9 ) has a barrel-shaped pin ( 18 ) bulging in the middle of which the outer surface in the longitudinal direction is in the shape of an arc and pivotably inserted in the cylindrical bore of the bushing ( 16 ), and
wherein the guide piece ( 15 ) has a semicylindrical trough-shaped recess ( 20 ) dimensioned for receiving the second end of the control rod ( 14 ), the control rod ( 14 ) being placed into the semicylindrical recess ( 20 ) and welded to, pressed together with or brazed to the guide piece ( 15 ).

2. The exhaust-gas turbocharger as claimed in claim 1 , wherein the barrel-shaped pin ( 18 ) bulging in the middle of which the outer surface in the longitudinal direction is in the shape of the arc has a radius of the arc of at least 150% of the diameter of the cylindrical bore of the bushing ( 16 ) and wherein the radius of the arc of at least 150% associated with the barrel-shaped pin ( 18 ) that is arranged prior to said pivotable insertion is received in to the cylindrical bore of the bushing ( 16 ) in response to said pivotable insertion in a manner so that the radius of the arc of at least 150% associated with the barrel-shaped pin ( 18 ) fits within the diameter of the cylindrical bore of the bushing ( 16 ).

3. The exhaust-gas turbocharger as claimed in claim 1 , wherein the bushing ( 16 ) is a separately manufactured component of the control rod arrangement ( 12 ).

4. The exhaust-gas turbocharger as claimed in claim 1 , wherein the guide piece ( 15 ) is a casting.

5. The exhaust-gas turbocharger as claimed in claim 1 , wherein the bushing ( 16 ) and/or the pin ( 18 ) is hardened.

Assignees

• Borgwarner Inc

Inventors

• Keller Peter

Classifications

• F02C6/12

  Turbochargers, i.e. plants for augmenting mechanical power output of internal-combustion piston engines by increase of charge pressure · CPC title

• F05D2260/606

  Bypassing the fluid · CPC title

• F05D2220/40

  in turbochargers · CPC title

• F02B37/186 Primary

  Arrangements of actuators or linkage for bypass valves · CPC title

• Y02T10/144

  Cross-Sectional Technologies · mapped topic