Systems and methods for artificial lift subsurface injection and downhole water disposal

Patent metadata

Field	Value
Publication number	US-10087719-B2
Application number	US-201615281769-A
Country	US
Kind code	B2
Filing date	Sep 30, 2016
Priority date	Dec 11, 2015
Publication date	Oct 2, 2018
Grant date	Oct 2, 2018

Abstract

A method of disposing of fluids produced from a wellbore extending into a subsurface formation, the subsurface formation having a production zone and a disposal zone, at least a portion of the wellbore lined with a string of production casing. The method includes placing a wellbore tubular conduit within the casing; placing a pump in fluid communication with the wellbore tubular conduit, the pump having an inlet and a discharge, the inlet in fluid communication with a source of produced fluids; and injecting the produced fluids through a plurality of perforations positioned about the casing into a disposal zone of the subsurface formation. A system for disposing of fluids produced from a wellbore extending into a subsurface formation is also provided.

First claim

The invention claimed is:

1. A method of disposing of fluids produced from a wellbore extending from a wellbore surface into a subsurface formation, the subsurface formation having a production zone and a disposal zone, at least a portion of the wellbore lined with a string of casing, comprising:
placing a wellbore tubular conduit within the casing forming an annulus between the tubular conduit and the casing:
placing a pump in fluid communication with the wellbore tubular conduit, the pump having an inlet and a discharge, the inlet in fluid communication with a source of produced fluids; and
injecting the produced fluids through a plurality of perforations positioned about the casing into a disposal zone of the subsurface formation using the pump, without pumping any of the produced fluids to the surface;
powering the pump only for injecting the produced fluids into the disposal zone; and
producing gas from the formation through the annulus to the wellbore surface using subsurface formation pressure while injecting the produced fluids.

2. The method of claim 1 , wherein the disposal zone is above or below the production zone.

3. The method of claim 1 , wherein at least a portion of the wellbore is completed along the subsurface formation in a horizontal orientation and forms a horizontal production zone.

4. The method of claim 3 , wherein the disposal zone is within the horizontal production zone.

5. The method of claim 1 , wherein the pump is sized for placement and operation within the wellbore tubular conduit.

6. The method of claim 5 , further comprising providing sufficient pressure to inject into the disposal zone.

7. The method of claim 1 , further comprising powering the pump with a system comprising electrically driven solid state electronics or an electric motor.

8. The method of claim 7 , further comprising returning the pump to the surface for service by pulling a cable or power cord that supplies electricity to it.

9. The method of claim 1 , further comprising powering the pump by a system comprising the source of produced fluids.

10. The method of claim 9 , further comprising returning the pump to the surface for service by hydraulic pressure.

11. The method of claim 10 , wherein hydraulic pressure is provided from the source of produced fluids.

12. The method of claim 1 , wherein the source of produced fluids is obtained from a plurality of wellbores extending into the subsurface formation.

13. The method of claim 1 , wherein the pump is selected from a micro positive displacement pump, a solid state pump or a hydraulically powered pump.

14. A system for disposing of fluids produced from a wellbore extending from a wellbore surface into a subsurface formation, the subsurface formation having a production zone and a disposal zone, at least a portion of the wellbore lined with a string of casing, comprising:
a) a wellbore tubular conduit, the wellbore tubular conduit positioned within the casing forming an annulus between the tubular conduit and the casing:
b) a pump having an inlet and a discharge, the pump in fluid communication with the wellbore tubular conduit;
c) a driver operatively connected to the pump for driving the pump;
d) a source of produced fluids within the casing in fluid communication with the inlet of the pump; and
e) a plurality of perforations positioned about the casing, the plurality of perforations in fluid communication with the discharge of the pump, the plurality of perforations providing a pathway for injecting produced fluids into the disposal zone,
f) injecting the produced fluids through a plurality of perforations positioned about the casing into a disposal zone of the subsurface formation using the pump for the injecting, without pumping any of the produced fluids to the surface, powering the pump only for injecting the produced fluids into the disposal zone; and
g) producing gas from the formation through the annulus to the wellbore surface while injecting the produced fluids, using subsurface formation pressure.

15. The system of claim 14 , wherein the disposal zone is above or below the production zone.

16. The system of claim 14 , wherein at least a portion of the wellbore is completed along the subsurface formation in a horizontal orientation and forms a horizontal production zone.

17. The system of claim 16 , wherein the disposal zone is within the horizontal production zone.

18. The system of claim 14 , wherein the pump is sized for placement and operation within the wellbore tubular conduit, the pump having sufficient pressure to inject into the disposal zone.

19. The system of claim 14 , wherein the pump is powered by a system comprising electrically driven solid state electronics or an electric motor.

20. The system of claim 19 , further comprising a cable or power cord for supplying electricity to the pump, the pump structured and arranged to return to the surface for service by pulling the cable or power cord.

21. The system of claim 14 , wherein the pump is powered by a system comprising the source of produced fluids.

22. The system of claim 21 , wherein the pump is structured and arranged to return the pump to the surface for service by hydraulic pressure.

23. The system of claim 22 , wherein hydraulic pressure is provided from the source of produced fluids.

24. The system of claim 14 , wherein the source of produced fluids is obtained from a plurality of wellbores extending into the subsurface formation.

25. The system of claim 14 , wherein the pump is selected from a micro positive displacement pump, a solid state pump or a hydraulically powered pump.

Assignees

• Tolman Randy C
• Romer Michael C
• Exxonmobil Upstream Res Co

Inventors

• Tolman Randy C
• Romer Michael C

Classifications

• F04B47/06

  having motor-pump units situated at great depth · CPC title

• E21B43/129

  Adaptations of down-hole pump systems powered by fluid supplied from outside the borehole (gas-lift E21B43/122; jet pumps E21B43/124) · CPC title

• E21B43/385

  by reinjecting the separated materials into an earth formation in the same well · CPC title

• E21B43/13

  specially adapted to dewatering of wells of gas producing reservoirs, e.g. methane producing coal beds · CPC title

• E21B41/0057 Primary

  Disposal of a fluid by injection into a subterranean formation · CPC title