Laundry treating appliance and methods of operation

Patent metadata

Field	Value
Publication number	US-10087565-B2
Application number	US-201815937203-A
Country	US
Kind code	B2
Filing date	Mar 27, 2018
Priority date	Nov 19, 2015
Publication date	Oct 2, 2018
Grant date	Oct 2, 2018

Abstract

A laundry treating appliance includes a drum at least partially defining a treating chamber for receiving a laundry load for treatment according to a cycle of operation, a motor operably coupled with the drum to rotate the drum, a controller coupled to the motor for controlling the motor and for determining at least one input sensed from the motor, and a processor operably coupled with the controller and having a parameter estimator to estimate parameter values of a laundry load based upon the at least one input. The processor is configured to send an excitation signal to the controller that randomly fluctuates an acceleration command to affect acceleration of the motor while the parameter values of the laundry load are estimated. The cycle of operation can then be adjusted based on the estimated parameter values of the laundry load.

First claim

What is claimed is:

1. A laundry treating appliance comprising:
a drum at least partially defining a treating chamber for receiving a laundry load for treatment according to a cycle of operation;
a motor operably coupled with the drum to rotate the drum;
a controller coupled to the motor and configured to control the motor and determine at least one input sensed from the motor; and
a processor operably coupled with the controller and having a parameter estimator configured to estimate parameter values of the laundry load based upon the at least one input;
wherein the processor is configured to send an excitation signal to the controller that randomly fluctuates an acceleration command to affect acceleration of the motor while the parameter values of the laundry load are estimated, and the cycle of operation is adjusted based on the estimated parameter values of the laundry load.

2. The laundry treating appliance of claim 1 wherein the excitation signal is tunable in amplitude.

3. The laundry treating appliance of claim 1 wherein the excitation signal is tunable in duration.

4. The laundry treating appliance of claim 1 wherein the excitation signal is derived from a uniform white noise sequence.

5. The laundry treating appliance of claim 4 wherein the uniform white noise sequence is generated by a logic for a fundamental period comprising:
{dot over (ω)}* Exc ←A WN *U[− 1,1]

where A WN is an amplitude, {dot over (ω)}*Exc is the excitation signal, and U[a,b] denotes a uniform random number in an interval [a,b].

6. The laundry treating appliance of claim 4 wherein the excitation signal is tunable in amplitude.

7. The laundry treating appliance of claim 4 wherein the excitation signal is tunable in duration.

8. The laundry treating appliance of claim 4 wherein the white noise sequence is integrated to be converted to a speed reference.

9. The laundry treating appliance of claim 8 wherein the integrating of the white noise sequences biases the white noise sequence toward low frequencies.

10. The laundry treating appliance of claim 9 wherein the biasing of the white noise sequence toward low frequencies results in a continuous signal.

11. The laundry treating appliance of claim 1 wherein the excitation signal is derived from a pseudo-random binary sequence.

12. The laundry treating appliance of claim 11 wherein the binary sequence alternates between two fixed acceleration levels.

13. The laundry treating appliance of claim 11 wherein the pseudo-random binary sequence is generated by a logic comprising:
Initialize {dot over (ω)}* Exc =A PRBS ,T Exc =U[T min ,T PRBS ];

Repeat:
Wait T Exc , Wait until a hold time has expired;
W* Exc ←−{dot over (ω)} Exc , Switch to an other acceleration level;
T Exc ←U[T min , T PRBS ], Draw a new random time;
where {dot over (ω)}* Exc is the excitation signal, T Exc is an excitation time, U is a uniform random number, T PRBS is a maximum hold time, A PRBS is an amplitude of the sequence, and T min is a fixed parameter representing a minimum hold time of the sequence.

14. The laundry treating appliance of claim 11 wherein the binary sequence is integrated to be converted to a speed reference.

15. The laundry treating appliance of claim 11 wherein the excitation signal is tunable in duration.

16. The laundry treating appliance of claim 15 wherein the binary sequence alternates between two fixed acceleration levels.

17. The laundry treating appliance of claim 1 wherein estimating the parameter values utilizes a model comprising:
τ= J{dot over (ω)}+bω+c+A sin(α+β)

wherein T=torque, J=inertia, {dot over (ω)}=acceleration of the drum, ω=rotational speed of the drum, b=viscous friction, c=coulomb friction, A=amplitude of a basket speed first harmonic torque disturbance, which may be a function of an unbalance mass, surface tilt angle, gravitational acceleration, unbalance mass position, and basket speed, α=rotational position of the drum, and β=rotational position of an imbalance of the laundry load relative to the rotational position of the drum.

18. The laundry treating appliance of claim 1 wherein the at least one input is one of a torque of the motor, an acceleration of the drum, a rotational speed of the drum, or an angular position of the drum.

19. The laundry treating appliance of claim 1 wherein the excitation signal is provided by way of a speed reference signal.

20. The laundry treating appliance of claim 19 wherein the excitation signal is provided to a reference speed input of the controller.

Assignees

• Whirlpool Co

Inventors

• Janke Brian P
• Keres Stephen L

Classifications

• D06F37/12

  adapted for rotation or oscillation about a vertical axis · CPC title

• D06F37/04

  adapted for rotation or oscillation about a horizontal or inclined axis · CPC title

• D06F2222/00

  Textiles & Paper · mapped topic

• D06F37/304 Primary

  Arrangements or adaptations of electric motors · CPC title

• D06F2204/065

  Textiles & Paper · mapped topic