Method of manufacturing a vehicle and vehicle
US-9669879-B2 · Jun 6, 2017 · US
US10086876B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10086876-B2 |
| Application number | US-201615349278-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 11, 2016 |
| Priority date | Nov 12, 2015 |
| Publication date | Oct 2, 2018 |
| Grant date | Oct 2, 2018 |
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A motor vehicle body includes a steel support structure surrounding a passenger compartment and a sidewall covering the support structure. The sidewall includes a front and a rear fender, at least one of which is realized in the form of a lightweight component of light metal, as well as a steel roof frame element that borders on both fenders.
Opening claim text (preview).
What is claimed is: 1. A motor vehicle body comprising: a steel support structure surrounding a passenger compartment; and a sidewall covering the support structure, wherein the sidewall comprises: a fender realized in the form of a lightweight component of light metal, the fender including a concealed metal sheet and a visible metal sheet that are attached at a first peripheral edge and a second peripheral edge of the fender, the first peripheral edge being opposite the second peripheral edge, the concealed metal sheet including an intermediate area between the first peripheral edge and the second peripheral edge, the intermediate area of the concealed metal sheet attached to the support structure, the first peripheral edge, the second peripheral edge, and the visible metal sheet being indirectly attached to the support structure, and a steel roof frame element that borders the fender. 2. The motor vehicle body according to claim 1 , wherein at least one of the first peripheral edge and the second peripheral edge includes a flange at which the concealed metal sheet is layered on and attached to the visible metal sheet. 3. The motor vehicle body according to claim 2 , wherein the flange includes a weldment that attaches the concealed metal sheet and the visible metal sheet. 4. The motor vehicle body according to claim 3 , wherein the first peripheral edge includes the flange, and wherein the second peripheral edge includes a bead at which the concealed metal sheet and the visible metal sheet are attached; wherein, at the bead, the visible metal sheet forms a hem flange around the concealed metal sheet. 5. The motor vehicle body according to claim 4 , wherein the intermediate area of the concealed metal sheet is spaced apart from the visible metal sheet to define a cavity therebetween. 6. The motor vehicle body according to claim 1 , wherein the roof frame element and the first peripheral edge of the fender are separated by an expansion gap. 7. The motor vehicle body according to claim 1 , wherein the sidewall further comprises a B-column cover realized in the form of a lightweight component of a material selected from the group consisting of a light metal or plastic. 8. The motor vehicle body according to claim 1 , wherein the sidewall further comprises a door sill cover realized in the form of a lightweight component of plastic. 9. The motor vehicle body according to claim 1 , wherein the support structure comprises an elongate carrier flange on an edge of a door opening and the lightweight components comprises a contact flange, wherein said flanges are held in contact with one another by an elastic groove profile attached to both flanges. 10. The motor vehicle body according to claim 9 , wherein the groove profile comprises a clip with two legs that encompass a groove for accommodating the carrier flange and the contact flange on both sides, an elastically compressed element between at least one of the legs and the carrier flange or the contact flange. 11. The motor vehicle body according to claim 10 , wherein the clip attaches the carrier flange and the contact flange and allows for sliding movement of the carrier flange on the contact flange. 12. The motor vehicle body according to claim 9 , wherein the carrier flange extends around the door opening and at least a part of the carrier flange is in contact with different lightweight components. 13. The motor vehicle body according to claim 9 , wherein the groove profile comprises a door seal profile. 14. The motor vehicle body according to claim 9 , wherein the sidewall further comprises a B-column cover realized in the form of a lightweight component of a material selected from the group consisting of a light metal or plastic, wherein the at least one lightweight component is the B-column cover, and a second contact flange of the B-column cover is held on the second door opening by a second groove profile. 15. The motor vehicle body according to claim 9 , wherein the sidewall further comprises a door sill cover realized in the form of a lightweight component of plastic, wherein the at least one lightweight component is the door sill cover, and in that a second flange of the door sill cover facing away from the door opening is bonded on the support structure. 16. The motor vehicle body according to claim 1 , wherein the fender partly defines a door opening, a window opening, and a wheel well. 17. A motor vehicle body comprising: a steel support structure surrounding a passenger compartment, the support structure including a first carrier flange and a second carrier flange, the first and second carrier flanges defining respective portions of a door opening; and a sidewall covering the support structure, wherein the sidewall comprises: a fender realized in the form of a lightweight component of light metal, the fender including a concealed metal sheet and a visible metal sheet that are welded at a first peripheral edge flange and attached at a second peripheral edge bead, the first peripheral edge flange defining at least part of a rear door opening and at least part of a rear window opening, the second peripheral edge bead defining at least part of a wheel well, the concealed metal sheet including an intermediate area between the first peripheral edge flange and the second peripheral edge bead, the intermediate area of the concealed metal sheet attached to the support structure, the first peripheral edge flange, the second peripheral edge bead, and the visible metal sheet being indirectly attached to the support structure; a B-column cover realized in the form of a lightweight component of a material selected from the group consisting of a light metal or plastic, the B-column cover including a first contact flange that is attached to the first carrier flange by a first elastic groove profile, the first elastic groove profile allowing sliding movement of the first contact flange on the first carrier flange; a steel roof frame element that borders the fender and the B-column cover; and a door sill cover realized in the form of a lightweight component of plastic, the door sill cover including a second contact flange and a third flange, the second contact flange attached to the second carrier flange by a second elastic groove profile, the second elastic groove profile allowing sliding movement of the second contact flange on the second carrier flange, the third flange bonded to the support structure; the first elastic groove profile including a first clip with two legs that encompass a first groove for accommodating the first carrier flange and the first contact flange, an elastically compressed first element between at least one of the legs and the first carrier flange or the first contact flange; and the second elastic groove profile including a second clip with two legs that encompass a second groove for accommodating the second carrier flange and the second contact flange, an elastically compressed second element between at least one of the legs and the second carrier flange or the second contact flange. 18. The motor vehicle body according to claim 17 , wherein the roof frame element and the first peripheral edge flange of the fender are separated by an expansion gap.
Side sills thereof · CPC title
Side panels {(B62D33/046 takes precedence; sideboards for open load compartments B62D33/023)} · CPC title
predominantly of special steel or specially treated steel, e.g. stainless steel or locally surface hardened steel · CPC title
Door pillars {; windshield pillars} · CPC title
predominantly of synthetic material (working of plastics or substances in a plastic state B29) · CPC title
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