Analyzing method and apparatus for optimizing welding position of structure

Patent metadata

Field	Value
Publication number	US-10086464-B2
Application number	US-201214440512-A
Country	US
Kind code	B2
Filing date	Nov 6, 2012
Priority date	Nov 6, 2012
Publication date	Oct 2, 2018
Grant date	Oct 2, 2018

Abstract

Aspects of the present invention include a welding-position optimization analyzing method for spot welding or continuous welding of components constituting a structure model formed of plane elements and/or three-dimensional elements. The method includes defining a to-be-analyzed portion including welding points or welding portions at which the plurality of components are welded; defining at least one of the welding points or at least one of the welding portions in the defined to-be-analyzed portion as a fixed welding point or a fixed welding portion; specifying welding prospects in the to-be-analyzed portion, the welding prospects being regarded as prospects for the welding points or the welding portions; defining an analytic condition applied to the to-be-analyzed portion; and analyzing and/or calculating an optimal welding point or an optimal welding portion that satisfies the analytic condition from among the welding prospects.

First claim

The invention claimed is:

1. A welding-position optimization analyzing method for optimizing spot welding or continuous welding used to weld together a plurality of components constituting a structure model formed of plane elements and/or three-dimensional elements, comprising:
defining a to-be-analyzed portion including welding points or welding portions at which the plurality of components are welded together;
as preprocessing of an optimization analysis,
performing a structure analysis on a plurality of components, sequencing the welding points or welding portions by the results of the structure analysis and defining a prefixed number of welding points or welding portions having the highest sequence from among all the defined to-be-analyzed portion as fixed welding points or fixed welding portions, or
performing topology optimization on the welding elements of a plurality of the welding components, defining a prefixed number of welding points or welding portions having high densities from among all the defined to-be-analyzed portion as fixed welding points or fixed welding portions;
as the optimization analysis,
excluding defined fixed welding points or fixed welding portions from all the to-be-analyzed portion, specifying welding prospects in the to-be-analyzed portion, the welding prospects being regarded as prospects for the welding points or the welding portions;
defining an analytic condition applied to the to-be-analyzed portion; and
calculating an optimal welding point or an optimal welding portion that satisfies the analytic condition from among the welding prospects.

2. The welding-position optimization analyzing method according to claim 1 , wherein the calculating includes discretization of the plane elements and/or the three-dimensional elements using a discretization coefficient defined as four or higher.

3. The welding-position optimization analyzing method according to claim 1 ,
wherein the welding-prospect defining includes generating the welding points or the welding portions, and
wherein the welding generating includes defining, from coordinates of the plane elements constituting each of the components, nodes of the elements and disposing a welding element between plane elements spaced such a distance apart as to allow the welding element to be weldbonded after calculating, from coordinate values, an inter-node distance between the node of one of the plane elements of the component, used as a reference, and each of the nodes of plane elements of other components.

4. The welding-position optimization analyzing method according to claim 1 , wherein the fixed-welding defining defines at least one of the welding points or the welding portions at which stress, strain, strain energy, or load is significant in the structure analysis as the fixed welding point or the fixed welding portion.

5. A welding-position optimization analyzing method for optimizing spot welding or continuous welding used to weld together a plurality of components constituting a structure model formed of plane elements and/or three-dimensional elements, comprising:
specifying welding prospects regarded as prospects for welding points or welding portions at which the plurality of components are welded;
defining a to-be-analyzed portion including the specified welding prospects;
as preprocessing of an optimization analysis, performing a structure analysis on a plurality of components sequencing the welding points or welding portions by the results of the structure analysis and defining a prefixed number of welding points or welding portions having the highest sequence from among all the defined to-be-analyzed portion as fixed welding points or fixed welding portions, or
performing topology optimization on the welding elements of a plurality of the welding components defining a prefixed number of welding points or welding portions having high densities from among all the defined to-be-analyzed portion as fixed welding points or fixed welding portions;
as the optimization analysis,
excluding defined fixed welding points or fixed welding portions from all the to-be-analyzed portion and defining an analytic condition applied to the to-be-analyzed portion; and
calculating an optimal welding point or an optimal welding portion that satisfies the analytic condition from among the welding prospects.

6. A welding-position optimization analyzing method for optimizing spot welding or continuous welding used to weld a plurality of components constituting a structure model formed of plane elements and/or three-dimensional elements, comprising:
specifying welding prospects regarded as prospects for welding points or welding portions at which the plurality of components are welded;
defining a to-be-analyzed portion including the specified welding prospects;
as preprocessing of an optimization analysis,
performing a structure analysis on a plurality of components sequencing the welding points or welding portions by the results of the structure analysis and defining a prefixed number of welding points or welding portions having the highest sequence from among all the defined to-be-analyzed portion as fixed welding points or fixed welding portions, or
performing topology optimization on the welding elements of a plurality of the welding components defining a prefixed number of welding points or welding portions having high densities from among all the defined to-be-analyzed portion as fixed welding points or fixed welding portions;
as the optimization analysis,
excluding defined fixed welding points or fixed welding portions from all the to-be-analyzed portion and respecifying welding prospects regarded as prospects for welding points or welding portions in the to-be-analyzed portion;
defining an analytic condition applied to the to-be-analyzed portion; and
calculating an optimal welding point or an optimal welding portion that satisfies the analytic condition from among the respecified welding prospects.

7. The welding-position optimization analyzing method according to claim 6 ,
wherein the welding-prospect respecifying includes generating the welding points or the welding portions, and
wherein the welding generating includes defining, from coordinates of the plane elements constituting each of the components, nodes of the elements and disposing a welding element between plane elements spaced such a distance apart as to allow the welding element to be weldbonded after calculating, from coordinate values, an inter-node distance between the node of one of the plane elements of the component, used as a reference, and each of the nodes of plane elements of other components.

8. An analyzing apparatus that optimizes spot welding or continuous welding used to weld a plurality of components constituting a structure model formed of plane elements and/or three-dimensional elements, comprising:
a processing unit executing a predefined program for implementing:
a to-be analyzed portion defining unit configured to define a to-be-analyzed portion including welding points or welding portions at which the plurality of components are welded;
as preprocessing of an optimization analysis,
a fixed-welding defining unit configured to perform a structure analysis on a plurality of components, sequence the welding points or welding portions by the results of the structure analysis and define a prefixed number of welding points or welding portions having the highest sequence from among all the defined to-be-analyzed portion as fixed welding points or fixed welding portions, or
configured to perform topology optimization on the welding elements of a plurality of the welding components and define a prefixed number of welding points or welding portions having high densities from amon

Assignees

• Jfe Steel Corp

Inventors

• Saito Takanobu

Classifications

• G06F30/23

  using finite element methods [FEM] or finite difference methods [FDM] · CPC title

• B23K11/24

  Electric supply or control circuits therefor · CPC title

• G05B19/19

  characterised by positioning or contouring control systems, e.g. to control position from one programmed point to another or to control movement along a programmed continuous path · CPC title

• G05B2219/45135

  Welding · CPC title

• G06F30/15 Primary

  Vehicle, aircraft or watercraft design · CPC title