Catcher's helmet with face guard having raised eyebrow areas

Patent metadata

Field	Value
Publication number	US-10085509-B2
Application number	US-201715649258-A
Country	US
Kind code	B2
Filing date	Jul 13, 2017
Priority date	May 8, 2015
Publication date	Oct 2, 2018
Grant date	Oct 2, 2018

Abstract

A catcher's mask comprises a two-piece plastic shell composed of a rigid front shell and a rigid rear shell. The front and rear shells are connected by a strap harness attached to the front shell and have padding assemblies. The front shell has ventilation holes including ear holes positioned over the wearer's ears and a full jaw protector integrally formed as part of front shell. A wire faceguard is removably attached to the front shell extending over the ear holes. A top upper member of the faceguard comprises a center bar part, a left side bar part bent upwardly with respect to the center bar part to form a left eyebrow area, and a right side bar part bent upwardly with respect to the center bar part to form a right eyebrow area. The rear shell has a concave padding assembly comprised of a concave TPU shock absorbing layer, and a nested concave comfort layer.

First claim

What is claimed is:

1. A face guard adapted to be attached to the shell of a catcher's mask having a face opening defined by edges including a top edge, a right edge and a left edge, and further having a left region, a right region, a crown region and ear holes in the left region and right region, the face guard comprising:
a plurality of wire members joined together to form a protective grid, adapted to cover at least the face opening;
the plurality of wire members comprising a top horizontal upper member and a bottom horizontal upper member;
the plurality of wire members further comprising a top horizontal lower member, a middle horizontal lower member, a bottom horizontal lower member, and a first vertical member connecting the top horizontal lower member, middle horizontal lower member, and bottom horizontal lower member;
the plurality of wire members further comprising a second vertical member and a third vertical member connecting the bottom horizontal upper member and top horizontal lower member;
wherein the bottom horizontal upper member and top horizontal lower member define a vision gap therebetween; and
wherein the top upper member comprises a center bar part, a left side bar part bent upwardly with respect to the center bar part to form a left eyebrow area, and a right side bar part bent upwardly with respect to the center bar part to form a right eyebrow area.

2. The face guard of claim 1 , wherein the left eyebrow area and right eyebrow area are positioned above the top edge of the face opening.

3. The face guard of claim 1 , wherein the left side bar part and right side bar part are bent upwardly to such an extent that they are above the center bar part by at least a multiple of a diameter of the center bar part.

4. A catcher's mask comprising:
a two-piece plastic shell composed of a front shell and a rear shell, the front shell being rigid and composed of plastic, the rear shell being rigid, concave, and composed of plastic, the front shell and a rear shell joined by an elastic strap harness, the two-piece plastic shell being adapted to receive and protect the head of a wearer;
the front shell having an inner surface, an outer surface, a front region, a crown region, a rear region, a left side region, and a right side region;
the front shell having ear holes in the left region and right region;
the front shell further having a face opening defined by a top front edge, a left front edge, and a right front edge;
the front shell further having a rear opening partially defined by a rear edge;
a face guard removably attached to the front shell, the face guard comprising:
a plurality of wire members joined together to form a protective grid, adapted to cover at least the face opening;
the plurality of wire members comprising a top horizontal upper member and a bottom horizontal upper member;
the plurality of wire members further comprising a top horizontal lower member, a middle horizontal lower member, a bottom horizontal lower member, and a first vertical member connecting the top horizontal lower member, middle horizontal lower member, and bottom horizontal lower member;
the plurality of wire members further comprising a second vertical member and a third vertical member connecting the bottom horizontal upper member and top horizontal lower member;
wherein the bottom horizontal upper member and top horizontal lower member define a vision gap therebetween; and
wherein the top upper member, bottom upper member and bottom lower member are adapted to extend substantially past edges of the face opening to meet at or beyond the ear holes, thereby being adapted to extend the face guard over the ear holes and protect an area surrounding the ear holes; and
wherein the top upper member comprises a center bar part, a left side bar part bent upwardly with respect to the center bar part to form a left eyebrow area, and a right side bar part bent upwardly with respect to the center bar part to form a right eyebrow area.

5. The catcher's mask of claim 4 wherein the left eyebrow area and right eyebrow area are positioned above the top front edge of the face opening.

6. The catcher's mask of claim 4 , wherein the left side bar part and right side bar part are bent upwardly to such an extent that they are above the center bar part by at least a multiple of a diameter of the center bar part.

7. The catcher's mask of claim 4 further comprising:
a full jaw protector integrally formed with the front shell and having an inner surface.

8. The catcher's mask of claim 7 further comprising:
a chin pad removably attached to the inner surface of the full jaw protector to register approximately with the mental protuberance of the chin of the wearer;
the chin pad curved to conform to an inner curvature of the full jaw protector.

9. The catcher's mask of claim 8 wherein the chin pad comprises a roughly rectangular foam pad having sides tapering from a base to a peak.

10. The catcher's mask of claim 4 wherein the top upper member, bottom upper member and bottom lower member are adapted to extend substantially past the left edge and the right edge of the face opening to meet at or beyond the ear holes, thereby being adapted to extend the face guard over the ear holes and protect an area surrounding the ear holes.

Assignees

• Kranos Ip Corp

Inventors

• Warmouth Cortney
• Vanhoutin Louis Anthony
• Long Vincent R
• Meyer Dan

Classifications

• A42B3/32

  Collapsible helmets; Helmets made of separable parts {; Helmets with movable parts, e.g. adjustable} · CPC title

• A42B3/283

  Air inlets or outlets, with or without closure shutters · CPC title

• A42B3/20

  Face guards, e.g. for ice hockey (A42B3/22 takes precedence) · CPC title

• A42B3/127 Primary

  with removable or adjustable pads · CPC title