Induction coil for an induction heating appliance

Patent metadata

Field	Value
Publication number	US-10085307-B2
Application number	US-201615559986-A
Country	US
Kind code	B2
Filing date	Apr 20, 2016
Priority date	May 5, 2015
Publication date	Sep 25, 2018
Grant date	Sep 25, 2018

Abstract

The present invention relates to an induction coil for an induction heating appliance, in particular for an induction cooking hob. The induction coil comprises at least one base plate ( 10 ) and at least one winding arrangement ( 12 ). The winding arrangement ( 12 ) includes at least one portion of high winding concentration ( 18 ) and at least one portion of low winding concentration ( 20 ). The base plate ( 10 ) is arranged above one or more winding arrangements ( 12 ). The base plate ( 10 ) includes at least one conductive portion ( 14 ) and at least one non-conductive portion ( 16 ). At least one conductive portion ( 14 ) of the base plate ( 10 ) is arranged above at least one portion of high winding concentration ( 18 ) of the winding arrangement ( 12 ). At least one non-conductive portion ( 16 ) of the base plate ( 10 ) is arranged above at least one portion of low winding concentration ( 20 ) of the winding arrangement ( 12 ). The conductive portion ( 14 ) of the base plate ( 10 ) is made by at least one conductive material. The non-conductive portion ( 16 ) of the base plate ( 10 ) is made by at least one non-conductive material and/or formed by at least one cut-out in the base plate ( 10 ). Further, the present invention relates to an induction heating appliance. Moreover, the present invention relates to an induction cooking hob.

First claim

The invention claimed is:

1. An induction coil for an induction cooking hob, wherein:
the induction coil comprises at least one base plate and at least one winding arrangement,
the at least one winding arrangement includes at least one portion of high winding concentration and at least one portion of low winding concentration,
the base plate is arranged above one or more of said at least one winding arrangement,
the base plate includes at least one electrically conductive portion and at least one electrically non-conductive portion,
the at least one electrically conductive portion of the base plate is arranged above at least one portion of high winding concentration of the at least one winding arrangement,
the at least one electrically non-conductive portion of the base plate is arranged only above the at least one portion of low winding concentration of the at least one winding arrangement,
the at least one electrically conductive portion of the base plate is made by at least one electrically conductive material, and
the at least one electrically non-conductive portion of the base plate is made by at least one electrically non-conductive material and/or formed by at least one cut-out in the base plate.

2. The induction coil according to claim 1 , wherein the base plate covers one said winding arrangement or a plurality of adjacent winding arrangements.

3. The induction coil according to claim 1 , wherein a ground area of the at least one winding arrangement includes at least one acute angle.

4. The induction coil according to claim 1 , a ground area of the at least one winding arrangement has a triangular shape including two or three acute angles.

5. The induction coil according to claim 4 , wherein the ground area of the at least one winding arrangement includes one right angle.

6. The induction coil according to claim 5 , wherein the induction coil comprises at least one pair of winding arrangements including one right angle, wherein said at least one pair of winding arrangements comprises a square or rectangular ground area.

7. The induction coil according to claim 6 , wherein the at least one pair of winding arrangements is covered by one square or rectangular base plate.

8. The induction coil according to claim 6 , wherein a plurality of pairs of said winding arrangements are arranged in a row or as a matrix.

9. The induction coil according to claim 1 , wherein the at least one electrically conductive material of the base plate includes metal.

10. The induction coil according to claim 9 , said at least one electrically conductive material including aluminum.

11. The induction coil according to claim 1 , wherein the at least one electrically non-conductive material of the base plate includes mica.

12. The induction coil according to claim 1 , wherein the base plate is made of a mica sheet, wherein the electrically conductive portion of said base plate is formed by conductive windings made of litz wire and deposited on said mica sheet.

13. The induction coil according to claim 1 , wherein the base plate is made of metal and the electrically non-conductive portion is formed by a plurality of cut-outs in said base plate.

14. The induction coil according to claim 13 , wherein the electrically non-conductive portion is formed by a plurality of slots and/or holes.

15. The induction coil according to claim 13 , said metal being aluminum.

16. The induction coil according to claim 1 , wherein the base plate includes a plurality of ferrite elements, wherein a concentration of said ferrite elements in the electrically non-conductive portion is higher than in the electrically conductive portion.

17. An induction cooking hob, comprising an induction coil comprising at least one base plate and at least one winding arrangement, wherein:
the at least one winding arrangement includes at least one portion of high winding concentration and at least one portion of low winding concentration,
the base plate is arranged above one or more of said at least one winding arrangement,
the base plate includes at least one electrically conductive portion and at least one electrically non-conductive portion,
the at least one electrically conductive portion of the base plate is arranged above at least one portion of high winding concentration of the at least one winding arrangement,
the at least one electrically non-conductive portion of the base plate is arranged only above the at least one portion of low winding concentration of the at least one winding arrangement,
the at least one electrically conductive portion of the base plate is made by at least one electrically conductive material, and
the at least one electrically non-conductive portion of the base plate is made by at least one electrically non-conductive material and/or formed by at least one cut-out in the base plate.

Assignees

• Electrolux Appliances AB

Inventors

• Jeanneteau Laurent
• Milanesi Filippo
• Viroli Alex

Classifications

• H05B6/1254 Primary

  using conductive pieces to direct the induced magnetic field · CPC title

• H05B6/365

  using supplementary conductive or ferromagnetic pieces · CPC title

• A47J37/0676

  electrically heated · CPC title

• H05B6/1272

  with more than one coil or coil segment per heating zone · CPC title

• Y02B40/00

  Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers · CPC title