Composite magnetic member and method of manufacturing same

Patent metadata

Field	Value
Publication number	US-10083784-B2
Application number	US-201514711148-A
Country	US
Kind code	B2
Filing date	May 13, 2015
Priority date	May 13, 2014
Publication date	Sep 25, 2018
Grant date	Sep 25, 2018

Abstract

A composite magnetic member configured so a nonmagnetic portion different from conventional ones is formed in part of a magnetic member and includes: a base portion including a mother material containing a ferrite phase; and a nonmagnetic portion having an austenite phase that is formed by solid solution of nitrogen (N) into a part of the mother material, the nonmagnetic portion having saturated magnetization less than that of the base portion. The nonmagnetic portion can be obtained by irradiating a high energy beam to a surface portion of stainless steel or the like while relatively moving the beam. This beam is near-ultraviolet nanosecond pulse laser having a short wavelength within a near-ultraviolet range and a pulse width of 10 ps to 100 ns. By adjusting the amount of N introduced and to form a solid solution due to the modification process, the nonmagnetization ratio of the member can be controlled.

First claim

The invention claimed is:

1. A composite magnetic member comprising:
a base portion comprising a mother material that contains a ferrite phase; and
a nonmagnetic portion having an austenite phase wherein
the nonmagnetic portion is formed by irradiating, in a nitrogen-containing atmosphere, laser light to a part of the mother material so that particles of the mother material are released from the irradiated part of the mother material due to ablation, where the released particles along with nitrogen from the nitrogen-containing atmosphere form a solid solution of nitrogen (N) that fills the part of the mother material that was ablated,
the nonmagnetic portion having saturated magnetization smaller than that of the base portion, and

the nonmagnetic portion has a width of 1 mm or less, the width being a length in a direction orthogonal to a longitudinal direction.

2. The composite magnetic member as recited in claim 1 ,
wherein the nonmagnetic portion contains 0.2 mass % or more of N when whole of the nonmagnetic portion is 100 mass %.

3. The composite magnetic member as recited in claim 1 ,
wherein the nonmagnetic portion has an austenitization ratio of 30 vol % or more,
wherein the austenitization ratio is a ratio of the austenite phase to whole metallic structure of the nonmagnetic portion.

4. The composite magnetic member as recited in claim 1 ,
wherein the nonmagnetic portion has a nonmagnetization ratio (phi) of 20% or more,
wherein the nonmagnetization ratio (phi) is defined as:
(phi)=100×( B 0− B 1)/ B 0

where B0 represents a saturated magnetization of the base portion and B1 represents a saturated magnetization of the nonmagnetic portion.

5. The composite magnetic member as recited in claim 1 , wherein the mother material is an iron alloy that contains 0.1 mass % or more of chromium (Cr) when whole of the mother material is 100 mass %.

6. The composite magnetic member as recited in claim 1 , wherein the nonmagnetic portion has a depth from an outermost surface of 10 micrometers or more, the depth of the nonmagnetic portion being a length from the outermost surface to the deepest part at which the N amount is larger than that of the base portion.

7. A method of manufacturing a composite magnetic member, the method comprising an irradiation step of irradiating a high energy beam of a laser to a target portion in an atmosphere containing nitrogen while relatively moving the high energy beam so that particles are released from the target portion due to ablation, thereby to mix the released particles and the nitrogen in the atmosphere to form a solid solution of nitrogen (N), the target portion being a part of a mother material that contains a ferrite phase, wherein a nonmagnetic portion as recited is formed in the target portion;
wherein the nonmagnetic portion is formed by the released particles along with nitrogen from the nitrogen-containing atmosphere forming a solid solution that fills the part of the mother material that was ablated, the nonmagnetic portion having saturated magnetization smaller than that of the base portion, and the nonmagnetic portion has a width of 1 mm or less, the width being a length in a direction orthogonal to a longitudinal direction.

Assignees

• Toyota Chuo Kenkyusho Kk

Inventors

• Ishikawa Hiroyuki
• Mori Hiroyuki
• Hattori Takeshi

Classifications

• C21D8/12

  during manufacturing of articles with special electromagnetic properties · CPC title

• C21D10/00

  Modifying the physical properties by methods other than heat treatment or deformation · CPC title

• C21D8/1294

  involving a localised treatment · CPC title

• C22C38/001

  containing N · CPC title

• C23C8/38

  Treatment of ferrous surfaces · CPC title