Hybrid transaxle

Patent metadata

Field	Value
Publication number	US-10082196-B2
Application number	US-201615254395-A
Country	US
Kind code	B2
Filing date	Sep 1, 2016
Priority date	Sep 1, 2016
Publication date	Sep 25, 2018
Grant date	Sep 25, 2018

Abstract

A power split hybrid transaxle includes an axis transfer chain and a final drive planetary gear set. The components are arranged such that the power split planetary gear set is opposite the final drive planetary gear set with both located at the front of the transmission. This minimized the axial length of the transaxle by limiting the number of components that must be staggered axially. Furthermore, this permits use of electric machines with a large diameter and short axial length which also reduces the total axial length of the transaxle.

First claim

What is claimed is:

1. A transaxle comprising:
a first planetary gear set having a first sun gear, a first carrier fixedly coupled to an input shaft, and a first ring gear fixedly coupled to a first sprocket;
a second planetary gear set having a second sun gear, a second carrier fixedly coupled to the first ring gear, and a second ring gear fixedly held against rotation relative to a transmission case;
a first electric machine fixedly coupled to the first sun gear; and
a second electric machine fixedly coupled to the second sun gear,
wherein the first and second planetary gear sets and the first and second electric machines are all located along a common axis, the input shaft extends from a front side of the first planetary gear set, and the second planetary gear set and first and second electric machines are located on a rear side of the first planetary gear set.

2. The transaxle of claim 1 further comprising:
a pump having a pump shaft;
a second sprocket fixedly coupled to the input shaft;
a third sprocket fixedly coupled to the pump shaft; and
a first chain engaging the second sprocket and the third sprocket.

3. The transaxle of claim 1 further comprising:
a differential having a differential input;
a fourth sprocket fixedly driveably connected to the differential input; and
a second chain engaging the first sprocket and the fourth sprocket.

4. The transaxle of claim 3 wherein the fourth sprocket is fixedly driveably connected to the differential by a third planetary gear set having a sun gear fixedly coupled to the fourth sprocket, a carrier fixedly coupled to the differential input, and a ring gear fixedly held against rotation relative to the transmission case.

5. The transaxle of claim 1 wherein the second planetary gear set and first and second electric machines are located on a rear side of the first sprocket.

6. The transaxle of claim 1 further comprising a park gear fixedly coupled to the first ring gear.

7. A transaxle comprising:
a first planetary gear set, a second electric machine, a second planetary gear set, and a first electric machine located in that order along a common axis, wherein the first and second electric machines are each fixedly coupled to a sun gear of the respective planetary gear set; and
a first sprocket fixedly coupled to a ring gear of the first planetary gear set.

8. The transaxle of claim 7 further comprising an input shaft fixedly coupled to a carrier of the first planetary gear set.

9. The transaxle of claim 8 further comprising:
a pump having a pump shaft;
a second sprocket fixedly coupled to the input shaft;
a third sprocket fixedly coupled to the pump shaft; and
a first chain engaging the second sprocket and the third sprocket.

10. The transaxle of claim 8 wherein the ring gear of the first planetary gear set is fixedly coupled to a carrier of the second planetary gear set and a ring gear of the second planetary gear set is fixedly held against rotation relative to a transmission case.

11. The transaxle of claim 10 further comprising:
a differential having a differential input;
a fourth sprocket fixedly driveably connected to the differential input; and
a second chain engaging the first sprocket and the fourth sprocket.

12. The transaxle of claim 11 wherein the fourth sprocket is fixedly driveably connected to the differential by a third planetary gear set having a sun gear fixedly coupled to the fourth sprocket, a carrier fixedly coupled to the differential input, and a ring gear fixedly held against rotation relative to the transmission case.

13. The transaxle of claim 7 further comprising a park gear fixedly coupled to the ring gear of the first planetary gear set.

14. A hybrid transaxle comprising:
a planetary gear set having a sun gear, a carrier fixedly coupled to an input shaft, and a ring gear;
a first sprocket fixedly coupled to the ring gear;
a pump having a pump shaft;
a second sprocket fixedly coupled to the input shaft;
a third sprocket fixedly coupled to the pump shaft; and
a first chain engaging the second sprocket and the third sprocket;
a first electric machine fixedly coupled to the sun gear; and
a second electric machine fixedly driveably connected to the ring gear.

15. The hybrid transaxle of claim 14 wherein the input shaft extends from a front side of the planetary gear set and the first and second electric machines are axially located on a rear side of the planetary gear set.

16. The hybrid transaxle of claim 15 further comprising:
a differential having a differential input;
a fourth sprocket fixedly driveably connected to the differential input; and
a second chain engaging the first sprocket and the fourth sprocket.

17. The hybrid transaxle of claim 14 further comprising a park gear fixedly coupled to the ring gear.

Assignees

• Ford Global Tech Llc

Inventors

• Janson David Allen
• Goleski Gregory Daniel
• Oh David Gon
• Maurer Jeffrey Edward

Classifications

• Y10S903/915

  Specific drive or transmission adapted for hev · CPC title

• F16H37/0806 Primary

  with a plurality of driving or driven shafts · CPC title

• B60Y2400/80

  Differentials · CPC title

• F16H37/0833

  with arrangements for dividing torque between two or more intermediate shafts, i.e. with two or more internal power paths · CPC title

• B60K6/50

  Architecture of the driveline characterised by arrangement or kind of transmission units · CPC title